Celebrating our Galician Industry award on a virtual “Evening with Industry”

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The illustrious school of industrial engineers recognises Genesal’s CETED contribution to R&D&i in Galicia.

Through its dedication to investigation and contribution to the industrial fabric of Galicia, our Technological Centre for Distributed Energy (CETED in Spanish), was awarded this past 6th of October in the city of Pontevedra with the Galician Industrial Prize in the category of innovation. The award was presented by the Galician School of Industrial Engineers in collaboration with the Association of Industrial Engineers. The award was presented during the second edition of an “Evening with Industry”.

Innovation Director Alberto Docampo, had the honour of receiving this prestigious award during a very entertaining evening which was a demonstration of new technologies from start to finish. In fact, you could say, Alberto received the award in two parallel universes at the same time. How? Well, in the real world of course, and thanks to virtual eyewear from the creative director of Maxina, Carlos Seijo, he also received the award in the virtual world.

After this more than original way to present an award, Alberto took the opportunity to thank the entire Genesal team of staff, and during his speech he also reminded the audience the importance of the role played by the Genesal R&D&I department, and that they are a key ingredient of the firms’ DNA.

The presentation was also an opportunity for the dean of the School of Engineers, Oriol Sarmiento to highlight the importance of industry especially “the quality and high level of all of the candidatures” presented.

An engineering centre, a training facility, bench testing areas, and a rain laboratory (the biggest in Europe) are just some of the characteristics of CETED which were evaluated by the jury when deciding upon the Galician Industrial Awards.

Galician government Employment Secretary visits Genesal

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Visita Secretaria de Emprego

The Galician Governments General Secretary for Employment, Covadonga Toca, recently visited our head office in Bergondo to familiarise himself with our projects for the future and to discuss related topics in training and labour conciliation.

Strategic Director and CFO, Julio Arca accompanied Covadonga Toca during his visit, which included a tour of the training facilities and a meeting with the company’s stakeholders, where talks were held regarding the company’s future collaboration with the autonomous administration of Galicia.

The General Secretary was particularly interested in the Genesal’s employment policies, as well as their dedication to innovation and sustainability. The RSE Award (award for Corporate Social Responsibility) made to Genesal in 2015 was recalled, a recognition made by the Galician government to companies who promote and spread CSR.

Engineering Director Alex Blanco and Technical Director Guillermo Docampo; Innovation Manager Alberto Docampo, and Angeles Santos, manager of the Bergondo Business Association, were also present during the visit by the General Secretary.

Genesal Energy is doubling their investment in innovation; Objective, 50% growth

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 The gensets manufacturer is looking to increase their turnover to €15 Million in this period. Investment in R&D will be €2.5 Million

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Julio Arca – COO and Director of Strategy

Genesal Energy plans to invest €2.5 Million in the upcoming period until the year 2021 on innovation based projects with aim of preparing the company for the future and stimulating higher growth. The amount to be invested is an increase of 80% on the amount invested in the last 4 years, which amounted to €1.4 Million.

For many years the point of focus for developments in innovation has been the responsibility of our Technological Centre for Distributed Energy (CETED in Spanish), based in the heart of our main head office. One of our key developments which became a reality in 2016 and will continue until 2018 with an investment budget of €1 Million is Pyrogaz (also in collaboration with Norberto and Allarluz). The aims of this particular project are to bring to reality a prototype thermoelectric generation system through the gasification of forestall biomass, and to install the concept in areas that do not have access to the mains electrical grid.

CETED Manager, company COO and Director of Strategy Julio Arca has confirmed that Genesal has initiated negotiations with other companies to form a consortium which would permit the development of a diverse range of innovative projects on the international stage. “Amongst the themes we are studying are digitalisation, cybersecurity, accumulation technology, and improvements for customers.” stated Mr Arca. He also highlighted R&D as one of the key elements that sustains the advances made by the company, whose turnover of €10 million in 2016 was an increase of 500,000 Euros on the previous year.

Strategic Plan

Within the company’s strategic plan which takes them through to 2021 is the objective to reach a €15 million turnover, which equates to an increase of 50% on recent performance, and of course to ensure that the business remains profitable. Strategy in this coming period also takes in to account the improvement of industrial processes, with a reserve of €1 million earmarked for development of their main plant in northwest Spain.

The driving force behind it all

Genesal Energy is made up of 3 businesses all based in Spain, and led by 5 dedicated partners. The business make up is: Genesal Energy the parent company; CETED, the Technological Centre for Distributed Energy; Generadores Europeos, the founding business with more than 23 years of accumulated experience, the main industrial arm of the business. The business has a strong international focus, accounting for 70% of genset sales. Exporting to over 30 countries, the company has 3 international branches in Peru, Mexico and Panama. In 2016 Generadores Europeos broke in to new markets in Croatia, Sweden and Qatar. New opportunities have also come from India and the Philippines. “The financial crisis [in 2008] happened when the company had already embarked on an internationalisation process by accompanying other Spanish companies overseas, and for this reason it had very little effect on us. In fact, it actually helped our growth.” Explained Mr Arca. Amongst their clients they can boast strong relationships with leading international companies such as FCC, Iberdrola, and  Carrefour, not to mention business relationships with Siemens and NATO.

The company employs 68 people, and in recent years has been behind a number of highly referenced projects, such as supplying power to the longest submerged tunnel in Latin America in the city of Coatzacoalcos in Mexico, supplying emergency power to the Machala Hospital in Ecuador and also support systems for a number of nuclear power stations. The breakdown of genset sales equates to 50% for turnkey solutions, 40% in standard gensets and the remaining 10% in maintenance and support contracts, an area which will play a key role in guaranteeing future regular income for the business.

Source: Expansion journal

Designing and supplying efficient energy for a Spanish paradise: The island of Ons

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Genesal Energy has designed a diésel generator to supply green energy to the Island of Ons, one of the most beautiful tourist destinations in the region of Galicia in northwest Spain.

The Island is a protected reserve within the National Park of the Illas Atlanticas, and due to its situation, it is completely isolated from the mainland power grid. It was for these reasons that our team of inhouse engineers along with our R&D department created a “different” type of electrical generator, focused on taking great care with the local environment. The tailormade end product entered into operation in the summer of 2017. The generator has been designed to supply energy for the camping site situated on the upper part of the island. The site occupies an area of 8,000sq metres with a capacity for 276 people.

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Considered the first self-sustainable camping site in the Galician region, the site already incorporates a system of solar panels to provide electricity. Yet, due to the limited hours of sunshine in this part of the world and the characteristics of the camping site, it has been deemed essential to ensure a round the clock power supply, and for that supply to be sustainable.

The solution designed by Genesal Energy, and in collaboration with Magaral engineering, is made up of a 60-66 Kvas genset in a 2900mm long soundproofed cabin. The genset high attenuating silencer for the exhaust pipe, not to mention many more specifications that make this much more than a conventional electrical generator. In fact, the word unique would be the most appropriate in this case.

The fitted engine for the genset was chosen according to the highest standards possible in relation to quality and established legal norms, ideal for a natural reserve as such is the Island of Ons. The genset supplies electricity, green energy and reduces by up to 50% atmospheric emissions. Also, the extra soundproofing qualities ensure a peaceful coexistence with the campers, especially at night time.

The real difference comes from the specialised system designed and incorporated in to the genset solution, which uses the heat and waste gases generated by the genset to provide sanitary hot water for the camping site kitchens, bathrooms and day to day activity on the campsite. It entails using a thermostatic controlled system to reuse waste gas for heating water. IN this case, unique really means unique.

Having to move the genset to an isolated island off the Galician coast meant overcoming two challenges

  • Logistic: The movement of a 1000 Kilo genset and components, which was executed by boat.
  • A protected nature reserve with no mainland power supply: As opposed to an emergency standby power generator it was important to provide a solution that covered needs continuously if necessary and fully respecting the surrounding environment. Mission accomplished!

Download Project Info Here

CETED receives the Galician Industry Award in the category of Technological Innovation.

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The prize was granted by the School of Industrial Engineers of Galicia (COIIG)

Genesal Energy has been recognised by the School of Industrial Engineers of Galicia (COIIG) in the second edition of the Galician Industry Awards. The prizes awarded by this highly respected entity recognise the special contribution made by people, companies and projects to the industrial makeup of the Galician region in northwest Spain. They are awarded in conjunction with the Association of Industrial Engineers (AIIG).

Genesal Energy is the winner in the category of Technological Innovation for their Technological Centre for Distributed Energy (CETED), a modern R&D fully in-house department in the company which is unique in the field of distributed energy. CETED provides solutions in engineering, manufacturing and maintenance of electrical generators orientated and adapted to the needs of each individual client.

An engineering centre, modern training facilities, testing areas with load benches for “real life simulation testing, and the biggest rain testing laboratory in Europe were just some of characteristics valued by the jury when making their final decision.

Our Objective: To innovate

CETED was established in 2001 as a start-up specialising in project management. In 2012 CETED was encompassed in to Genesal Energy as a strategic department focusing all its energy and the company’s efforts in R&D. It was in the same year that CETED made its mark obtaining the AENOR UNE 166002 certificate for R&D&I Management Systems, converting Genesal in to the first Galician company in the energy sector to receive this prestigious distinction.

In 2016, the Technological Centre celebrated the inauguration of their new facilities in a ceremony attended by the Galician Minister for Industry, where CETED reaffirmed the principles they have followed since their founding: to completely focus all their efforts in R&D to ensure that each client receives a personalised and innovative experience.

The Galician Industrial Awards will be presented on Second Night of Industry awards ceremony to be held in the Galician city of Pontevedra on the 6th October 2017.

Energy with remote control modules for the French bank Credit Agricole, a leading European high street bank.

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Leading European banking institution Credit Agricole with their headquarters in France and a strong presence in Spain has put their trust in Genesal Energy to carry out a project from the design stages to execution in order to supply emergency power in one of their key branches in the famous Paseo de la Castellan in Madrid.

Not only are Credit Agricole a key credit supplier in France, they are also one of Europe’s biggest banks, and manage more active assets than any other bank on the continent. They are also Europe’s biggest insurer and financer of large projects.

The project undertaken by Genesal for CA consisted in supplying two emergency gensets, each with a rating of 630kVA. The gensets were to form part of the overall electrical set up within the building, and have been set up to start up automatically should the mains electricity supply cease to operate, and therefore guarantee the ongoing operational status if the bank.

In this particular case, as the end user is a major international bank, it is essential to have a back-up power system as the knock-on effect to the whole business in the event of a power loss can cause complex issues to arise. This particular site needs to be powered 24 hours a day, there is no margin for error.

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Any time, any place

The gensets supplied by Genesal Energy have been designed to incorporate a remote-control communication module, permitting start up and switch-off of the gensets online at any time from any location on the planet.

This type of communication system also allows for preventative maintenance to be carried out. Using a communication card, Genesal’s technical service department can visualise all the different parameters of the gensets. This permits instant recognition of potential alarms or anomalies that may occur in the future. This type of real time instant detection means Genesal Energy can ensure the gensets never reach a critical point which may affect their ability to function correctly.

Additionally, the gensets have been soundproofed so that they could be installed on the rooftop, and as such minimising the acoustic contamination in the vicinity.

Genesal Energy, within the elite group of Galicia’s most innovative companies.

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According to the highly respected Ardan report on businesses in the Northwest of Spain,

Genesal Energy is considered to be a “generator of wealth” and ranked as the 11th best company in

R&D out of 677 businesses studied, putting them in the top 2%.

It’s official, Genesal Energy is now considered done of the most innovative Companies in the Galician region of north west Spain and also within the select group of companies that actually generate wealth. That’s according to the latest Ardan report an annual ranking of over 20,000 Galician companies, which is now in to its 24th year of reporting on the health of Galician businesses, including turnover, competitivity and employability.

In the latest publication for 2017, Ardan has ranked Genesal Energy as the 11th most innovative company in R&D in the whole region, and closer to their head office on the outskirts of Coruna City they are 5th in the rankings. The R&D selection is formed by 677 of the best companies in innovation, placing Genesal Energy in the top 2%. With reference to the Ardan star rating system, Genesal Energy obtained 4 stars, a rating obtained by only 39 companies overall.

Productivity and Management

Aspects such as technological investmenr, process digitalisation strategy focus, as well as creating in-house R&D hubs are just some of the factors taken in to account by Ardan when compiling their report.

In terms of wealth generation for which Genesal Energy has been acclaimed, factors such as efficient management, improved production, operational income, and high-quality products and services are just some of the criteria to be fulfilled.

Emergency back up power for the Machala General Hospital (Ecuador), a healthcare facility with 36 specialities and a catchment area of 350,000 people

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Genesal Energy has recently supplied 4 electrical generators as backup power for the Machala General Hospital in Ecuador.

A modern facility it’s healthcare options include 36 areas of specialisation for a region of 350,000 in the El Oro Province, one of the country’s most important administrative and financial centres.

Designed by Genesal Energy the emergency gensets form an essential part of the electrical installation within the complex, which covers 24,000 sq. metres and contains 200 patient beds.

The Genesal Energy solution is a guarantee of a continued power supply for the hospital in the event of a grid failure for national network, ensuring the hospital remains fully operational and that all vital healthcare continues. The Genesal Energy solution means the gensets have been prepared to operate in parallel two by two, supplying 1,254 kVA per genset pairing, as well as automatic start up if there is a g power cut in the external grid supply.

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The nature of these projects means that the any unexpected eventuality can be fatal. The gensets have therefore been designed with one clear objective, to immediately support the loads demanded should the normal external power supply stop functioning. Aside of their maximum operational precision, the gensets have been sound proofed for outdoor installation and to ensure that noise levels are kept to a minimum I the surrounding area.

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Features

  • Dimensions: 5,000 x 1,886 x 2,356mm
  • Weight: 5,680 kg

Genesal Energy Electrical Generator, dual voltage and dual frequency

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500-550 KVA genset designed for industry leader in cold storage installations for the South American market.

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The client, an industry leading company in cold-storage facilities, had a special request: On the one hand, they needed and emergency backup power option for their manufacturing plant at 50Hz. However, they also need an alternative energy source to carry out testing on machinery (freezers, water recovery systems etc) at 60Hz for products which would be sold to Latin American markets. Because of the different voltage and frequency used in Central & South American countries the power grid in the client’s European base prevents them from testing products in authentic conditions. Hence the reason for an alternative power source to allow testing in the conditions found in Latin American markets. It was for these reasons that GENESAL ENERGY designed a “dual frequency” solution to meet all their needs.

GENESAL ENERGY developed a specific project to ensure a power supply with two power supply functions:

  • Emergency back up to provide electricity to the clients European manufacturing plant in case of a power grid failure.
  • Provide an electricity source for testing machinery built with different voltage and frequency.

Project summary

Design and manufacture of a 500-550 KVA genset to operate in emergencies, giving an independent power supply in case of a power grid failure to two workshops at 400/230 V 50Hz. At the same time, it will also give a power supply to a testing bench at 400/230V 50Hz or 460/266V 60Hz in manual mode.

Project goals

Was to design a genset with three operational modes:

  • Emergency power for workshop 1 at 400/230V 50Hz
  • Emergency power for workshop 2 at 400/230V 50Hz
  • Power supply for a testing bench at 400/230V 50Hz or 460/266V 60Hz

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Solution

We opted for a newly designed 4500mm long canopy, with a view to easy access for maintenance and mechanical operations, along with an 800l fuel tank integrated in the base frame, to ensure a constant power supply for extended periods before having to refuel.

Only one control panel was installed for the entire control of all operations required from the genset, and at twice the size of a standard genset control panel This was integrated in to the interior of the genset with a front access window panel for visual access, although for safety and security, access is only gained by the authorised key holder to the control panel

Features

  • Dual voltage and dual frequency
  • Modbus TCP-IP (IB-LITE) communication device
  • Oil extraction pump
  • Automatic start up in case of grid failure
  • 800L internal base frame integrated fuel tank with
  • connections for future link to external fuel tank
  • Up to 11 hours of autonomy at 80% load, or 18
  • hours at 50%.
  • Battery disconnector

Download project info here

We have been awarded with the AENOR Certification OHSAS18001

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Genesal Energy is delighted to share with you that we have been awarded with the AENOR Certification OHSAS18001 for Health & Safety at Work, as well as renewing currently held certificates in ISO 14001 Environmental Management, UNE 166002 R&D&I Management System and ISO9001 Quality Management System.

The official presentation took place in in our European headquarters in Northwest Spain

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Such recognition validates our ongoing efforts in the company with regard to the health and safety of our employees as well as reducing the risk of injury in the workplace.

Genesal Energy has obtained the OHSAS 18001:2007 certificate as accreditation for our management with relation to H&S at work. This rating, officially accredited in Spain by AENOR, is in addition to the other certifications held by the business and recently renewed: ISO9001:2015 Quality Management System, ISO 14001:2015 Environmental Management and UNE 166002 R&D&I Management System.

The OHSAS certification was finally awarded after an exhaustive process which involved a strict external audit consisting of an evaluation all the methods and protocols in place for managing work safety. The award itself reinforces Genesal’s commitment to the workforce and our dedication to ensuring we have the best materials in matters of health and safety, our priority being to provide the best possible working conditions

AENOR is the leading authorised certifier in Spain, ad amongst the top 10 globally. Their knowledge in the field of quality, environmental management, innovation and work safety are to the highest and strictest standards, giving the awarded companies such as ourselves added value, and a guarantee of excellence.

The OHSAS 18001:2007 Certificate is the latest in a long line of achievements here at Genesal Energy, and will be incorporated alongside our other afore mentioned and now renewed certificates for the next 3 years.

Leaders in securing the UNE166002 R&D&I Certificate

Amongst the list of renewed certificates, we should highlight our Certificate for Environmental Management (ISO 14001:2015), official recognition that at Genesal Energy we meet the most rigorous standards in terms of environmental protection. A special mention should also go to our UNE166002:2014 certificate in R&D&I management, as we were the first Galician company in our sector to achieve this standard.

Director General Fernando Cueto and other members of our workforce from a variety of departments were delighted to be presented with the newly acquired OHSAS18001 alongside the 3 renewed certificates, from AENOR’s Galician Director, Martin Pita. The ceremony itself took place onsite in our European headquarters in Northwest Spain.