The UK’s largest pet care company entrusts its supply to Genesal Energy

/in , /by

Genesal Energy has designed a generator set with very specific needs for one of the logistics centres of the UK’s leading pet care company, Pets at Home.

Emergency generator sets are crucial in a logistics centre. They guarantee the continuity of daily operations protecting the supply chain and customer service.
A tailor-made canopy – adapted to the space of 8100 x 2100 x 2475 mm – was designed: a soundproofed unit that guarantees an average sound pressure level of 85 dB at 1 metre and has exhaust gas silencers with -35 dB attenuation on the roof. The power panel is located on the outside in order to facilitate connection.

Dimensional restrictions solved; another challenge was that the new equipment had to be compatible with the existing one. Also sorted out.
A safe energy source in the event of any supply failure. Customer’s satisfaction best friend.

Our Engineering Solution

Although this generator set would be installed in a 40′ HC container in its standard assembly version, our engineering team designed a 8100 x 2100 x 2475 mm canopy with the power panel installed outside in order to facilitate the connection of power cables by the customer.

Features

  • 8100 mm modular soundproofed canopy guaranteeing an average sound pressure level of 85 dB at 1 metre.
  • The unit was equipped with a liquid collection tray to contain possible coolant, oil or fuel leaks.
  • An exhaust gas silencer with -35 dB attenuation was installed on the canopy roof.
  • The canopy was fitted with an integrated air silencer module.
  • A power output cabinet was designed external to the genset, with the following features:
  • 2 x 3-Pole circuit breakers. One for the genset and the other one for an external genset.
  • Castle key to prevent the closing of both breakers at the same time.
  • Powerlocks connection for an external genset.
  • Powerlocks connection for a load bank.
  • Busbar.
  • This power cabinet allowed an external genset to be connected to supply the loads in the event of the genset not being available.

 

Genesal Energy, life-saving energy.

/in , /by

In the heart of Lancashire, Genesal Energy has successfully completed the installation of three soundproofed generator sets at a hospital in Blackpool.

We reinforce our commitment to the protection of critical spaces ensuring that patients and healthcare staff can carry out their activities without interruption in the event of a power failure.

Electrical power is the backbone of Hospitals’ daily operations. Without it, medical procedures, diagnostic tests, IT equipment and other essential services would come to stand still. Backup generator sets in hospitals ensure that, in the event of a grid failure, the centre can continue its activity without problems.

Soundproof generator by Genesal Energy during installation.
Genesal Energy installed three generator sets of 330 kVA each, specifically designed to meet the hospital’s needs. The units, insulated not to exceed 75 dB(A) at 1 metre, were manufactured in specially dimensioned canopies and finished with C5M environmentally resistant paint. In addition, they are synchronised with each other by means of a DeepSea DSE8610 control system, which ensures perfect operability between the units.

Each generator has a 650 litre fuel tank and a transfer system that allows continuous fuel supply from an external tank at ground level. Anti-condensation heaters on the alternators and anti-corrosion treatment on the windings have also been added to ensure their operability in all climate conditions.

The careful design of this project not only responds to the high technical standards that a hospital requires, but also to the importance of maintaining a quiet environment for patients and workers.
Soundproof generators installed by Genesal Energy at Blackpool Hospital.

Our Engineering Solution

Supply of an emergency network with the design, manufacture and commissioning of soundproofed generator sets which guarantee the operation and safety of the centre’s activities at all times.

Features

  • 3 x 330kVA Specially oversized soundproofed canopy 75db(A) @ 1m, C5M surface treatment in customised RAL.
  • DeepSea DES8610 Control panel for synchronisation between units.
  • 650 litres Integrated fuel tanks.
  • External fuel filling point with 3 x transfer pumps, solenoid valves, leakage sensors, fuel polishing systems, and connection boxes.
  • Anti-condensation heaters on alternator.
  • Anti-corrosion treatment on alternator windings, PMG and neutral contactors.

General view of the generators installed by Genesal.

Genesal Energy takes part in the construction of the world’s longest underwater tunnel

/in , /by

Linking Northern and Southern Europe by means of communication routes facilitates the transit of goods between countries.

CStrong investments are being made in creating new infrastructures to reduce travel times.

One of these is the mega-construction that is defying the laws of engineering, the Fehmarnbelt tunnel, a unique $8 billion project that will change travel between Central Europe and the Scandinavian countries forever. Once completed, it will become the longest combined road and submerged rail tunnel in the world with almost 20 km, crossing the Fehmarn Strait in the Baltic Sea and providing a direct link between Northern Germany and the Danish city of Lolland.

It is a key element in the development of the Scan-Med corridor, a transport network spanning more than 5,000 km from Malta in the South to Finland in the North.

A project this size needs the best elements to ensure its timely completion. To provide back-up power to the machinery involved in the world’s longest underwater tunnel construction, Genesal Energy’s engineering team has designed and installed 7 generator sets.

These soundproofed generator sets are fitted in a 3,800 mm long cabin and have 910 litre fuel tanks that guarantee an autonomy of more than 21 hours at 100% load.

Due to the harsh environment conditions and to protect the alternators, a special marinisation treatment was applied to give them greater resistance to highly corrosive ambient conditions.

The gensets were designed for AMF mode of operation with 3-way double valves so that it is possible to manually select whether the genset is supplied from the integrated tank or from an external tank.

Commitment and rigour

Genesal Energy has been constantly enhancing its reputation in the generator set sector, offering our customers products that stand out for their exceptional quality. Custom-designed and manufactured sets, with very precise characteristics. Turnkey projects where we take care of all the steps. Guaranteed electricity supply in the most complicated situations.

Features

  • 7 x 3800mm Soundproofed Canopied Sets.
  • 910 litres integrated fuel tank. Autonomy of 21.6 hours at 100% load.
  • Tank fitted with a liquids’ retention tray and a leak detection system.
  • An exhaust gas silencer installed inside the canopy itself, which ensures a reduction of -30 dB.
  • Air Cyclonic filters for the engine intake air.
  • The air inlet and outlet fit motorised louvres.
  • 3-way double valves to allow manual selection of whether the genset is fed from the integrated tank or from an external tank.
  • External quick connectors for fuel supply and return.
  • C5-scheme paint surface treatment, according to ISO12944:2018.
  • AMF mode of operation. ComAp AMF25 InteliLite4 Control panel.
  • Special marinising treatment & Anti-condensation resistor in the alternator to provide increased resistance to highly corrosive environments.
  • Powerlocks switchboard.

 

Genesal Energy designs a new set to guarantee supply to supermarkets

/in , /by

Genesal Energy provides innovative solutions adapted to the needs of any sector, including large food & drink companies.

In their premises, maintaining the flow of electricity is crucial to guarantee the good quality of the products and service.

Firstly, the preservation of perishable goods requires constant refrigeration to ensure their safety for consumption and, secondly, the support of the operation of critical systems such as computer systems, lighting systems or security cameras. If a supermarket suffers a power outage, the financial and reputational losses can be considerable, as well as causing serious disruption to customers and employees.

To avoid this type of situation, Genesal Energy’s team of engineers designed a solution for one of these in Getafe, Spain. In addition to guaranteeing the supply, it was also adapted to the needs and measurements of the dedicated space. The energy autonomy of the establishment was secured ensuring that it remains operational in events such as overloads or short-circuits.

Our solution

Our engineering department developed a soundproof generator set, with a 450-litre tank and a liquid collection container designed to hold all the fluids that could be leaked (oil, coolant, diesel…).

In addition, a trip coil was fitted in the circuit breaker which acts when there is a power cut, activating the automatic immediately.

Features

  • Calculation of necessary cross-sections for air inlet and outlet in the room.
  • Circuit breaker with minimum voltage trip coil for possible overload, short circuit or earth fault events.
  • Exhaust gas silencer -30dB.
  • 1000W preheating system.
  • Leak tray for liquid collection.

 

Three Genesal Energy gensets for a combined cycle power plant in Mozambique

/in , /by

A step forward in Mozambique’s energy development

The Temane Combined Cycle Power Plant, located in Inhambane, is a vital energy infrastructure in Mozambique. Genesal Energy has provided the necessary equipment for emergency power supply to secure its operation. It represents a step forward in Mozambique’s energy development, providing an efficient, reliable and cleaner source of energy, while boosting economic growth and employment in the region.

Combined cycle power plants are known for its high energy efficiency, which can reach 60% compared to conventional plants. What they do is combine two thermodynamic cycles: a gas turbine cycle and a steam turbine cycle. This technology allows for higher efficiency in electricity production and lower pollutant emissions compared to traditional plants.

Located in an area with significant natural gas reserves, it produces 450 MW that will supply power for 25 years and will serve as a beacon for the construction of almost 600 km of high voltage transmission lines across the country meeting the demand of 1.5 million households. It will also enable infrastructure development and industrial growth in Mozambique.

Genesal Energy engineering team designed and installed three 2,450 kVA soundproofed generator sets in 40′ HC containers.

These sets will be connected in parallel to a common busbar, synchronising between them and with the grid during restoration of supply.

This is one of our projects within the energy sector.

A tailor-made solution

Inside the container, all the systems were integrated for optimum operation of the equipment. A completely customised base frame was made for the required engine-alternator set, fitted with silent blocks to dampen vibrations and prevent them from being transmitted to the rest of the machine.

The Temane power plant needed generator sets that could operate both as emergency groups supplying the loads required during a plant shutdown and in Black Start mode, in which the groups will be capable of supplying the loads necessary to start up the turbines.

In terms of design, each of the generator sets has a control room, a fuel tank room and an engine room. Also, auxiliary systems such as engine heating – to guarantee an optimum starting temperature-, anti-condensation resistances in the alternators, lights and sockets in the different rooms, manual and automatic fuel transfer control systems…
Due to the high temperatures in the area, an air conditioning system has been fitted for the control room and extractors for the rest of the rooms. Considering the strong winds, plates and anchor bolts for fixing the containers were manufactured and supplied. Eventually, attenuators – both exhaust and cooling air – to reduce engine noise levels were fitted.

To increase reliability and safety, the machines are equipped with a fire detection and extinguishing system; an Uninterruptible Power Supply (UPS) for critical services; battery chargers and redundant battery banks that guarantee the start-up of the generator set in any event. The entire communications network between Generator Sets, Master Panel and Combined Cycle Power Plant is fibre optic.

Features

  • 40’HC container with independent rooms for genset, tank and control panel.
  • 4000 litre double-walled (steel-steel) fuel tank installed inside the container.
  • Automatic fuel transfer system from mother tank.
  • Fire detection and extinguishing systems in the engine-alternator and tank rooms. NFPA switchboard.
  • Air conditioning in control room.
  • Forced ventilation with air extractors in the engine-alternator and fuel tank rooms, with PT100 probes to guarantee that the internal temperature does not rise more than 5ºC above the external temperature. Hygrostat for humidity control.
  • Plates and anchor bolts for container.
  • AGM type batteries.
  • Engine equipped with: low coolant level sensor (digital), oil temperature and pressure sensors (analogue).
  • Alternator equipped with: transformers, anti-condensation resistor, PT100 probes in alternator bearings (2 per bearing) and windings.
  • Neutral earthing resistor (NGR).
  • Separate master panel with Siemens S71200 PLC multimode fibre communication. Optical fibre in group.
  • Control panel equipped with:
    • 87G protection relay.
    • Ethernet RJ45 card for modbus TCP/IP communication.
    • ComAp Inteligen BaseBox and ComAp Intelivision 5.
    • IEC61850 communication protocol.
    • OM2 LC Duplex multimode canbus to fibre optic OM2 LC Duplex Converters.

Genesal Energy designs a generator set for the Paine Data Centre in Chile

/in , /by

Genesal Energy has a line of work specialised in designing and manufacturing generator sets for data centres.

In an increasingly digital world, where most day-to-day and business activities depend on technology, having robust and secure facilities to handle data is essential.

The importance of data centres has grown significantly in recent years as they are a key element for the storage, processing and management of large volumes of data generated by companies and users.

On this occasion, our team of engineers has designed a data center generator for the expansion of more than 2MW in the Paine Data Centre, Chile.

This country has recently positioned itself as a digital hub in Latin America thanks to its political and economic stability, advanced infrastructure and commitment to technological innovation.

The presence of large technology companies such as Google and Amazon in the country not only supports this position, but also boosts economic development and job creation, improving connectivity, access speedand efficiency in the provision of digital services.

Genesal Energy worked with the objective of extending the emergency power supply, synchronising the generator sets with 4 other existing units.

For this purpose, a 2600 kVA soundproof generator was designed in a 40ft HC container with an engine from our Partner BAUDUOIN prepared to be installed on top of a belly tank.

The mandatory noise level and the need for a higher air outlet, required a tailor-made air outlet hopper for the container and large engine cooling-air attenuators.

Compatibility between the unit and the existing system in the data centre was also considered, so a control system was designed to improve compatibility between the equipment.

Ensuring uninterrupted operation

Continuous, uninterrupted operation need a backup power source in the event of power outages, protecting against data loss and system failures that can be a catastrophe for the large amount of information stored.

In addition, generators reduce downtime, comply with data security regulations, allow for scheduled maintenance without interruption and ensure operability in emergency situations.

Features

  • Soundproofed group with specific attenuation level: max. 85dB(A) at 1 metre:
    • Insulation in walls and ceiling by means of high thickness rock wool and acoustic membrane.
    • Large engine cooling air attenuators.
    • Hopper with top air outlet.
    • 40dB(A) exhaust silencer.
  • TIER II emissions compliant engine.
  • Elastic coupling between engine – alternator.
  • Alternator equipped with: PT100 probes in windings (2 per phase), 1 PT100 probe per bearing, current transformers and anti-condensation resistor.
  • Power output M/V switch cubicle and flyback cubicle.
  • Neutral grounding resistor (NGR).
  • AGM type batteries in protection box with disconnector.
  • Lacquered sheet metal on the container floor.
  • Surface paint treatment in accordance with ISO12944 – C4.
  • 34000 litre fuel BELLY TANK.
  • Integration with external control system (DEIF / GE).

Genesal Energy secures supply at Europe’s leading engineering research centre

/in , /by

Investment in innovation & research ensures the competitiveness of a company.

This is often materialised in a research centre or campus which search for the best suppliers and solutions.

Genesal Energy has designed a solution to secure the power supply of Europe’s largest enclosures engineering space. These 29,000 sq. metres premises are devoted to the research of customised enclosures for large buildings around the world, with a team of 350 engineers and architects.

Our solution was a 250 kVA generator set with an autonomy of more than 6 hours, vibration isolation and a silent engine that does not interfere with advanced test benches or thermal and acoustic performance tests.

Genesal Energy has eliminated the risks of power supply instability, power cuts or voltage variations, ensuring the progress of research.

Our engineering solution: research center generator

An open generator set with an engine-alternator direct coupling on a steel bedplate. The integrated 350 L tank provides an autonomy of 6.8 hours. Vibration isolation between the base plate and the monoblock was achieved by means of a rubber anti-vibration system. The integration of protections for moving parts and hot parts has also been taken into account, as well as emergency stop buttons and other elements necessary to operate the unit safely.

Features

  • Supply: 2800mm bedplate
  • Tank: 350L integrated in the bedplate
  • Silent model: GSA 365 (-25dB)
  • Control panel: ComAp InteliLite

 

 

 

We equipped a children’s hospital with a generator to avoid incidents due to lack of power supply

/in , /by

Genesal Energy has equipped a children’s healthcare center in Bebington (Wirral), in the northwest of England, with a generator.

The children’s hospital, located just 8 kilometers from Liverpool, will now have an additional generator to ensure essential care for children, preventing a power outage or any other technical incident from disrupting the normal activities of the center. In this way, the safety of the children is ensured, and they can be attended to at all times both medically and emotionally.

It is crucial for such facilities to have an emergency generator, as its use would help prevent and respond to various adverse situations that may arise in such a center. Thus, it provides confidence and flexibility to ensure the power supply in areas where it is unstable or non-existent, such as rural areas, hard-to-reach areas, or establishments that need guaranteed electricity 24 hours a day. It acts as a power backup and support in situations where the quality of the supply is deficient or prone to frequent interruptions.

  • Generator installation at Claire House
1234

Among the differentiating advantages of using an emergency generator is the uninterrupted power supply. In this regard, Genesal Energy ensures that critical operations continue during power outages, avoiding economic and productivity losses.

Similarly, generators for hospitals and healthcare centers keep essential medical equipment running, which is vital for the life and well-being of patients.

Thus, an emergency generator is an essential tool to ensure operational continuity, safety, and resilience in different scenarios.

Its ability to provide reliable power in emergency situations makes it a fundamental and strategic investment for many organizations and infrastructures, especially those providing social and child care.

Guaranteed Safety

On the other hand, security systems are essential. Genesal’s generator will allow surveillance cameras, alarms, and other security systems to continue operating in the event of an electrical failure or power outage. In so-called critical infrastructures, such as water treatment plants or pumping stations, the generator would ensure that basic services are not interrupted.

But this system can also be used for temporary events. In outdoor activities, the generator provides power for lighting, sound, and other necessary equipment, while in construction areas, it allows power to be supplied to tools and equipment in places where there is no access to the electrical grid.

In this regard, Genesal is also positioned as a reference in disaster mitigation, such as earthquakes, hurricanes, or other catastrophes, providing power for shelters, rescue centers, and other emergency facilities. It thus contributes to resilience in extreme situations.

Children’s hospital generator: Solution designed by engineering

The project developed by our engineering department consisted of providing an emergency network with the design, manufacture, and commissioning of a silent generator that guarantees at all times and in any incident the operation and safety of the center’s medical activities.

The generator has a power of 160/176KVA, in a soundproof cabin, with a bunded type tank integrated into the cabin, a main switch panel, and an external power output panel. The cabin, in addition to rain guards on the door frames, also has a mesh to prevent animals from entering.

Features

  • Soundproof generator in a 3400 cabin, with a fuel tank integrated into the chassis, capacity 450L.
  • Liquid collection tray integrated into the chassis.
  • External power output panel with connection plates and auxiliary service terminals to facilitate customer connection.
  • Battery box for explosion protection.

 

New care home generators to guarantee energy supply

/in , /by

There is an undeniable demographic transition towards an ageing population and the well-being of senior citizens in care centres is a sensitive issue in our societies.

The role of care home generators

One of the key elements to provide such care is to ensure the safety and continuity of power supply during outages and emergencies, ensuring the health and safety of residents.

Power outages in these facilities can pose a real threat as they house elderly people who often have special medical needs such as infusion pumps or vital sign monitors. Also, communication lines can be disrupted, jeopardising alarm and security systems or mobile telephony.

A trustworthy care home generator set will also maintain emergency lighting systems which prevent accident and facilitate evacuation in case of need. This backup energy is also essential to power heating, ventilation and air conditioning systems. There are times when the weather is more unstable and the temperature in the premises must be kept within comfort levels.

High quality solutions

Genesal Energy specialises in offering highly innovative energy solutions. A manufacture that guarantees the supply in such sensitive environments as geriatric care homes.

Features

  • Soundproofed generator set in a 3400 mm canopy.
  • 5.000 litres base frame integrated fuel tank capable of providing an autonomy of 16.5 hours at 100% load.
  • Exhaust silencer was installed inside the canopy, provides a noise reduction of -30 dB.
  • Heating resistor in the cooling system to keep the engine at an optimum temperature for starting.
  • Control panel for automatic start-up in the event of mains voltage failure.

Two generators to supply electricity to the main aerial infrastructure in Gran Canaria

/in , /by

Airports are vital for island territories. To guarantee continuous power supply in these environments of high safety and precision is even more so.

Energy reliability is essential to maintain uninterrupted smooth operations.

Genesal Energy has designed two open airport generator sets adapted to the existing room in Enaire’s Pico de la Gorra radioelectric complex in Gran Canaria. In the event of a mains failure, these sets shield the correct functioning of the system.

Each unit is fitted with inlet and outlet silencers to minimise noise and redundant leak-detection in order to ensure maximum respect for the surrounding area.

Cutting-edge engineering applied by our experienced personnel who have implemented a design that guarantees the energy autonomy of the radio control centre.  A 1.000 litres main tank from which fuel is transferred to the 350 litres base-frame inserted one.

Our Engineering solution

Two open type generators were developed, each with a 350 litres base frame inserted fuel tank. In addition, they have an automatic fuel transfer system from a main tank. Air inlet and outlet silencers were fitted to the existing generator room, keep the noise level in a minimum.

Features

  • Calculations of necessary cross-sections for air inlet and outlet in the room. Made-to-measure hopper and bellows.
  • Oversized exhaust silencer.
  • Inlet and outlet silencers for -30 dB(A).
  • ComAp InteliLite control panel.
  • 350 litres base frame inserted fuel tank.
  • Tank with inspection cover and fuel sight glass.
  • 1.000 litre double-walled main tank.
  • Fuel transfer system with electric and manual pump from/to main tank.
  • Remote control panel to replicate the unit’s central control panel.