Clean energy
We provide you with reliable and efficient generator sets that comply with EU Stage V emission reduction regulations. We develop the latest technology for cleaner energy.
Stage V generator sets
Versatile, efficient, and sustainable
New technology adapted to your needs and those of the environment
In compliance with emissions regulations, the range of Stage V engines incorporates the most advanced technology to provide cleaner and totally reliable energy. A job carried out from our Distributed Energy Technology Centre (DETC), the R&D+i space from where we conceive innovative and custom-designed generator sets.
What is STAGE V?
For years, the European Union has prescribed limits for emissions of polluting gases and particles. With the aim of improving air quality, in 2016 the European Parliament and the European Council tightened the restrictions on internal combustion engines installed in non-road mobile machinery, a categorisation which include generator sets.
The European Regulation for Non-Road Mobile Machinery Emissions (NRMM) 2016/1628/CE or Stage V regulation, came into force on 1st January 2019, forcing the implementation of an adequate exhaust gas aftertreatment strategy to control and measure engine emissions.
Our Stage V
generator sets
Our Stage V diesel generator sets
Stage V Rental
Our range of Stage V rental generator sets guarantees robustness, reliability, great autonomy, and simple operation and maintenance, integrating all the necessary elements to comply with current emissions regulations. All this assembled in a compact body, with high soundproofing and a skid-type bed, specifically designed for the harsh working conditions on site.
Multiple plug configurations are available to adapt the power output to the requirements of each project, fully integrated into the bodywork with differential and magnetothermal protection.
Features
- Various mobility options, drag skids, lifting hooks, or by forklift.
- Easy access to the exhaust aftertreatment system for maintenance including: EGR, DPF, DOC, SCR, and urea injection, depending on engine manufacturer and power.
- External socket box protected against shocks, with IP67 protection and the possibility of various configurations on demand. Low polluting emissions and lower fuel consumption.
- Standard control unit with manual start which can optionally be configured in automatic mode (in the event of a network failure).
- Optional control unit for operation in parallel with another generator set, or with the electrical network
- The control unit has a display screen for set and network parameters, records incidents up to 350 events.
- Arrangement of air inlets and outlets to minimise noise.
- Multiple options: fuel transfer pump, different colours of generator set from the standard, lighting inside the compartment, construction-type or road-approved trailer, removable doors, etc.
- Low emissions, according to Stage V regulations.
- In-cabin integrated aftertreatment systems with easy access for maintenance.
- Urea and fuel tanks integrated into the bench.
- Liquid collection tray.
- Versatility: variety of optional equipment, including the possibility of operating automatically or in parallel.
| CODE | KVA | ENGINE | FAMILY | STYLE |
|---|---|---|---|---|
| GER165VI | 165 | VOLVO | M POWER | RENTAL |
| GER220VI | 220 | VOLVO | M POWER | RENTAL |
| GER275VI | 275 | VOLVO | M POWER | RENTAL |
| GER330VI | 330 | VOLVO | M POWER | RENTAL |
| GER385VI | 385 | VOLVO | L POWER | RENTAL |
| GER440VI | 440 | VOLVO | L POWER | RENTAL |
| GER735VI | 735 | VOLVO | L POWER | RENTAL |
Our Stage V generator sets
Stage V Industrial
Our Stage V industrial range, both in their open and soundproofed versions, is characterised by the integration of exhaust gas aftertreatment systems, in a compact way that facilitates access for inspection and maintenance work. They boast low fuel consumption and maintain a range of features compared to traditional ranges, low acoustic emissions for the soundproofed versions, compact design, and a multitude of options available to adapt the equipment to your installation.
Features
Easy access to the aftertreatment system for maintenance. Depending on the power and the manufacturer, they can integrate: EGR, DPF, DOC, SCR, and urea injection. Low polluting emissions and lower fuel consumption. Wide power range.
- Low emissions, according to Stage V regulations.
- Aftertreatment systems integrated into the bench.
- Integrated control panel.
| CODE | KVA | ENGINE | FAMILY | STYLE |
|---|---|---|---|---|
| GEN4,9KA | 4,9 | KOHLER | XS POWER | OPEN |
| GEN4,9KI | 4,9 | KOHLER | XS POWER | SOUNDPROOFED |
| GEN8,1KA | 8,1 | KOHLER | XS POWER | OPEN |
| GEN8,1KI | 8,1 | KOHLER | XS POWER | SOUNDPROOFED |
| GEN11KA | 11 | KOHLER | XS POWER | OPEN |
| GEN11KI | 11 | KOHLER | XS POWER | SOUNDPROOFED |
| GEN20KA | 20 | KOHLER | XS POWER | OPEN |
| GEN20KI | 20 | KOHLER | XS POWER | SOUNDPROOFED |
| GEN36KA | 36 | KOHLER | S POWER | OPEN |
| GEN36KI | 36 | KOHLER | S POWER | SOUNDPROOFED |
What are the features of STAGE V equipment?
Unlike generator sets exempt from complying with regulations, such as emergency stationary installations, Stage V equipment incorporates all the technical solutions required to contain emission levels.
DOC (Diesel Oxidation Catalyst)
Diesel oxidation catalyst specifically designed to reduce carbon monoxide (CO), hydrocarbons (HC) and particulate matter (PM) emissions by converting harmful components in exhaust gases to carbon dioxide (CO2) and water (H2O).
DPF (Diesel Particulate Filter)
Particulate filter that retains polluting particles present in exhaust gases commonly known as soot.
SCR (Selective Catalytic Reduction)
Selective catalytic reduction process that optimises combustion processes through the chemical reduction of nitrogen oxides (NOx) present in exhaust gases.
EGR (Exhaust gas recirculation)
Recirculation or redirection of part of the exhaust gases in order to reduce the nitrogen oxide (NOx) content of the exhaust gases. This system is often used in combination with DOC or DPF aftertreatment systems therefore reducing particulate emissions.
In addition, modifications are required in the equipment designs that allow the integration of these technical solutions, ensuring correct operation. These are some of the new requirements:
- Guarantee adequate ventilation in strategic areas.
- Complete redesign of the exhaust gas outlet system to integrate the new systems (DOC-DPF-SCR).
- More demanding thermal insulation to maintain the temperature of the exhaust gases at adequate values.
- The cabin design, under the premise of a compact product that allows economy of transport, becomes more complex as it is subject to more restrictions.
Regarding the electrical area, the control system must maintain the combustion engine at a minimum load of approximately 25% of the nominal power to ensure that the exhaust gas temperature is always at the minimum value that allows the correct operation of the exhaust gas aftertreatment systems. In order to maintain this minimum load it is very important to:
- Install a load bank at the power output of the generator. This load bank is made up of electrical resistances automatically switched by the generator control system according to the requirements of the system.
- For safety reasons, the generator must also have a circuit-breaker switch so that the loads to be fed from the generator can be isolated in the event of a failure in the exhaust gas aftertreatment system.
In order to know the status of the gas aftertreatment system at all times, communication between the engine electronics and the generator control unit must be perfect. The reason is simple: proper operation of the entire system depends on this communication. The engine needs the external data that the control unit transmits to it, and vice versa. In this way, the engine will always work in the correct way to comply with the emission restrictions, even when the installation that feeds the generator does not need it, and so it is working in isolation.
Contact
Do you need a generator set?
Fill in the form with your information if you want one of our generator sets or if you have any questions. We will prepare a quotation for you. We will prepare a quotation for you based on you requirements.
+34 900 730 124
consultas@genesal.com
Parroquia de Rois, b28
Polígono Industrial de Bergondo 15165
Bergondo, A Coruña
consultas@genesal.com
EEE Producer Registration Number EE 7087
Members of
