Genesal Energy Technical Support Services grows 40% in genset maintenance in just 1 year.

Here at GENESAL ENERGY we believe that customer service does not stop when we close the sale of a product, on the contrary, it is when the sale has been made that the real work begins in terms of building customer loyalty. And that is done through efficiency, quality and building trust. Putting together and designing a maintenance program based on the individual clients needs whether for large fleets or individual genset units, is the hallmark of our Technical Support Services (SAT in Spanish). In the last few years our growth in this business unit has been spectacular, in many ways an occurrence brought on by clients who continuously demand more and better from Tech Support.

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GENESAL ENERGY Tech Support (SAT), activities are based around maintenance, installation and the repair of generating sets, offering a very specialised level of attention by highly qualified professionals. Our objective is to ensure your product has the longest most efficient life span possible.

“Those who choose to invest our maintenance services are basing their choice on reliability, but also in trust, and peace of mind” assures Marga Gonzalez, director of GENESAL ENERGY Technical Support Services. She goes on to say that 40% growth in maintenance services for gensets in just 1 year clearly demonstrates an evolutionary market. Customer are more demanding than ever, and GENESAL ENERGY has taken up the gauntlet.

Our after sales support, is made up of almost 30 professionals, and is most definitely added value for the company, a part of our operation which carefully adapts to the supply/demand factors of the market offering solutions, services and adapted products, or in one word personalised. The GENESAL ENERGY Technical Support Service offers a wide range of solutions including three key areas of maintenance – corrective, preventative and predictive.

  • Corrective Maintenance – Solutions for breakdowns which depending on their origin (mechanical, electrical or electronical) cause operational malfunctions, which can even leave a genset out of service, which can potentially be a grave situation for the end user.
  • Preventative Maintenance – These services are adapted to the type of operation the genset is destined for, either PRP or ESP. The maintenance is adapted to the amount of usage given to the genset and may consist of annual technical inspections, supervision and virtual control amongst others. It also includes updating maintenance and improvements. In these cases, gensets are adapted to the changing circumstances in the customer’s needs (new alarms, config changes, control panel changes etc).
  • Predictive Maintenance: This entails personalised support over the phone and remote management, meaning Genesal Energy is your global reference at home and abroad when it comes to detecting potential breakdowns or faults in gensets worldwide using fixed or mobile wifi connections. Also as any necessary changes to the genset are carried out by remote management systems, the time spent on preventative maintenance is considerably shortened.

24/7 Support

Remote Control Systems fall in to the category of things that differentiates GENESAL ENERGY, and so does our ability to respond to our clients 24/7 throughout the entire year, offering non-stop high quality technical assistance.

Additionally, our dedication to R&D through our sector unique Technological Centre for Distributed Energy (CETED in Spanish), has not only consolidated our position as a market leader in our field, but its ongoing work compels us to be better with each project we do, to be better in every department and also in every new line of business.

In-House Technical Services

It is by being different that our Technical Support Services (SAT), can offer the highest levels of service: personalised solutions, our own high-powered load banks (unique in Spain), and of course a team of first class technical experts.

“In Genesal we have our own in house technical support services, something which distinguishes us from other companies in the sector”, indicated Marga, who also highlights the importance of being able to count on in-house experts who can intervene in any incident. She also went on to say, “Our team always have the support of the main factory, meaning our clients are covered at all times, something which is fundamental for us to offer the best service possible.”

The possibility to channel the incident, emit a diagnosis and repair the incident from Genesal Energy in record time without using external assistance is yet more added value from our after sales service. Why? Because it transmits reliability and trust, an essential value when discussing emergency generator sets where the solution process must be reliable and safe, but also quick.

Turnkey solutions are another service intimately connected to the efficiency offered by Technical Support Services. “We undertake the entire commissioning process of generators. From start to finish, full circle.” Marga tells us, who goes on to say that they have a specialist mobile team that can travel to the gensets on-site location to study and evaluate the distinct possibilities of an installation.

With the aim of guaranteeing a quick and immediate response anywhere in the country, GENESAL can also count on approx. 10 official technical services spread around Spain, covering the entire territory. “They are all highly capable professionals, who understand all the products leaving our factory to perfection.” The director reminds us.

Ongoing Training

One of the pillars of the Technical Support Services division, as with other departments in the company, is continuous training. The majority of this takes place in GENESAL’s very own inhouse training centre, allowing our own technicians and our external official support services to participate in all manners of professional development.

Knowledge and constant innovation are without doubt the correct path to follow to offer our clients the best and most impeccable attention possible combined with the best services.

GENESAL ENERGY in Northwest Spain begins conversion to a “Smart Factory”

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The investment, co-financed with EU funds amounts to 2 million Euros.

GENESEAL ENERGY, specialist in the design, manufacture and distribution of generator sets, will soon create their first intelligent factory at their head office in Bergondo’s industrial zone near the city of A Coruna in Northwest Spain. Their 6,000 SQ/M home is to be converted in to an Industry 4.0 factory (a Smart Factory): Automated Guided Vehicles (AGV) for parts supply, “Additive Manufacturing” techniques and robotised services. The overall aim is to take GENESAL, an already well recognised brand in energy supply and increase its competitiveness and sustainability.

Genesal Energy will join the list of companies that are forming a part of the 4th Industrial Revolution, which permits improvements in all the phases of manufacturing. The Smart Factory concept helps to save energy and raw materials during processes, such as improving worker efficiency and maximising their effectiveness, and also applying sustainable technologies with energy recuperation techniques.

This project will be possible thanks to a 2 million Euro investment and has received financial support from the European Regional Development Fund (ERDF) through the Industrial Technological Development Centre (CDTI in Spanish), an organism under the auspices of Spain’s Ministry for the Economy and Competitivity. The conversion to a Smart Factory will happen over the next 6 years, finalising in 2023.

Better adaptability to the needs of the company, and a better resource management are just two of Genesal Energy’s objectives, whose overall strategy is based on 3 pillars: industry, internationalisation and innovation.

The denominated Smart Factories are capable of processing enormous databases to obtain maximum efficiency through the ability to connect people, devices and machines. It is also characterised by its ability to increase the rate of digitalisation in the different phases of the manufacturing process, and as a result obtaining higher standards of process control and quality.

‘Collaborative’ Robots

The arrival of industrial robots to their Spanish head office and factory, means that the workforce of over 60 people and the robots will work together to attain the highest levels of quality and efficiency. The robots will be collaborative, having been designed to support the employees in their daily tasks.

The introduction of Additive Manufacturing (AM) techniques will clearly mark a before and after in the company’s production line. AM technologies permits the easy acquirement of key parts with specially adapted characteristics and a very high precision level, while improving the time required in the design and manufacturing process.

Since 2016 Genesal Energy has operated their Technological Centre for Distributed Energy (CETED) from their Spanish head office. CETED was recently recognised for their award in the category of Technical Innovation by the regional School of Engineers.

Now with the jump to Industry 4.0, Genesal reinforces its commitment in the field of R&D, an ongoing key part of the groups mission since its founding and a key reason why they are leaders in their field; developing cutting edge technology and in-house solutions of the highest quality and efficiency.

Celebrating our Galician Industry award on a virtual “Evening with Industry”

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The illustrious school of industrial engineers recognises Genesal’s CETED contribution to R&D&i in Galicia.

Through its dedication to investigation and contribution to the industrial fabric of Galicia, our Technological Centre for Distributed Energy (CETED in Spanish), was awarded this past 6th of October in the city of Pontevedra with the Galician Industrial Prize in the category of innovation. The award was presented by the Galician School of Industrial Engineers in collaboration with the Association of Industrial Engineers. The award was presented during the second edition of an “Evening with Industry”.

Innovation Director Alberto Docampo, had the honour of receiving this prestigious award during a very entertaining evening which was a demonstration of new technologies from start to finish. In fact, you could say, Alberto received the award in two parallel universes at the same time. How? Well, in the real world of course, and thanks to virtual eyewear from the creative director of Maxina, Carlos Seijo, he also received the award in the virtual world.

After this more than original way to present an award, Alberto took the opportunity to thank the entire Genesal team of staff, and during his speech he also reminded the audience the importance of the role played by the Genesal R&D&I department, and that they are a key ingredient of the firms’ DNA.

The presentation was also an opportunity for the dean of the School of Engineers, Oriol Sarmiento to highlight the importance of industry especially “the quality and high level of all of the candidatures” presented.

An engineering centre, a training facility, bench testing areas, and a rain laboratory (the biggest in Europe) are just some of the characteristics of CETED which were evaluated by the jury when deciding upon the Galician Industrial Awards.

Galician government Employment Secretary visits Genesal

Visita Secretaria de Emprego

The Galician Governments General Secretary for Employment, Covadonga Toca, recently visited our head office in Bergondo to familiarise himself with our projects for the future and to discuss related topics in training and labour conciliation.

Strategic Director and CFO, Julio Arca accompanied Covadonga Toca during his visit, which included a tour of the training facilities and a meeting with the company’s stakeholders, where talks were held regarding the company’s future collaboration with the autonomous administration of Galicia.

The General Secretary was particularly interested in the Genesal’s employment policies, as well as their dedication to innovation and sustainability. The RSE Award (award for Corporate Social Responsibility) made to Genesal in 2015 was recalled, a recognition made by the Galician government to companies who promote and spread CSR.

Engineering Director Alex Blanco and Technical Director Guillermo Docampo; Innovation Manager Alberto Docampo, and Angeles Santos, manager of the Bergondo Business Association, were also present during the visit by the General Secretary.

Genesal Energy is doubling their investment in innovation; Objective, 50% growth

 The gensets manufacturer is looking to increase their turnover to €15 Million in this period. Investment in R&D will be €2.5 Million

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Julio Arca – COO and Director of Strategy

Genesal Energy plans to invest €2.5 Million in the upcoming period until the year 2021 on innovation based projects with aim of preparing the company for the future and stimulating higher growth. The amount to be invested is an increase of 80% on the amount invested in the last 4 years, which amounted to €1.4 Million.

For many years the point of focus for developments in innovation has been the responsibility of our Technological Centre for Distributed Energy (CETED in Spanish), based in the heart of our main head office. One of our key developments which became a reality in 2016 and will continue until 2018 with an investment budget of €1 Million is Pyrogaz (also in collaboration with Norberto and Allarluz). The aims of this particular project are to bring to reality a prototype thermoelectric generation system through the gasification of forestall biomass, and to install the concept in areas that do not have access to the mains electrical grid.

CETED Manager, company COO and Director of Strategy Julio Arca has confirmed that Genesal has initiated negotiations with other companies to form a consortium which would permit the development of a diverse range of innovative projects on the international stage. “Amongst the themes we are studying are digitalisation, cybersecurity, accumulation technology, and improvements for customers.” stated Mr Arca. He also highlighted R&D as one of the key elements that sustains the advances made by the company, whose turnover of €10 million in 2016 was an increase of 500,000 Euros on the previous year.

Strategic Plan

Within the company’s strategic plan which takes them through to 2021 is the objective to reach a €15 million turnover, which equates to an increase of 50% on recent performance, and of course to ensure that the business remains profitable. Strategy in this coming period also takes in to account the improvement of industrial processes, with a reserve of €1 million earmarked for development of their main plant in northwest Spain.

The driving force behind it all

Genesal Energy is made up of 3 businesses all based in Spain, and led by 5 dedicated partners. The business make up is: Genesal Energy the parent company; CETED, the Technological Centre for Distributed Energy; Generadores Europeos, the founding business with more than 23 years of accumulated experience, the main industrial arm of the business. The business has a strong international focus, accounting for 70% of genset sales. Exporting to over 30 countries, the company has 3 international branches in Peru, Mexico and Panama. In 2016 Generadores Europeos broke in to new markets in Croatia, Sweden and Qatar. New opportunities have also come from India and the Philippines. “The financial crisis [in 2008] happened when the company had already embarked on an internationalisation process by accompanying other Spanish companies overseas, and for this reason it had very little effect on us. In fact, it actually helped our growth.” Explained Mr Arca. Amongst their clients they can boast strong relationships with leading international companies such as FCC, Iberdrola, and  Carrefour, not to mention business relationships with Siemens and NATO.

The company employs 68 people, and in recent years has been behind a number of highly referenced projects, such as supplying power to the longest submerged tunnel in Latin America in the city of Coatzacoalcos in Mexico, supplying emergency power to the Machala Hospital in Ecuador and also support systems for a number of nuclear power stations. The breakdown of genset sales equates to 50% for turnkey solutions, 40% in standard gensets and the remaining 10% in maintenance and support contracts, an area which will play a key role in guaranteeing future regular income for the business.

Source: Expansion journal

CETED receives the Galician Industry Award in the category of Technological Innovation.

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The prize was granted by the School of Industrial Engineers of Galicia (COIIG)

Genesal Energy has been recognised by the School of Industrial Engineers of Galicia (COIIG) in the second edition of the Galician Industry Awards. The prizes awarded by this highly respected entity recognise the special contribution made by people, companies and projects to the industrial makeup of the Galician region in northwest Spain. They are awarded in conjunction with the Association of Industrial Engineers (AIIG).

Genesal Energy is the winner in the category of Technological Innovation for their Technological Centre for Distributed Energy (CETED), a modern R&D fully in-house department in the company which is unique in the field of distributed energy. CETED provides solutions in engineering, manufacturing and maintenance of electrical generators orientated and adapted to the needs of each individual client.

An engineering centre, modern training facilities, testing areas with load benches for “real life simulation testing, and the biggest rain testing laboratory in Europe were just some of characteristics valued by the jury when making their final decision.

Our Objective: To innovate

CETED was established in 2001 as a start-up specialising in project management. In 2012 CETED was encompassed in to Genesal Energy as a strategic department focusing all its energy and the company’s efforts in R&D. It was in the same year that CETED made its mark obtaining the AENOR UNE 166002 certificate for R&D&I Management Systems, converting Genesal in to the first Galician company in the energy sector to receive this prestigious distinction.

In 2016, the Technological Centre celebrated the inauguration of their new facilities in a ceremony attended by the Galician Minister for Industry, where CETED reaffirmed the principles they have followed since their founding: to completely focus all their efforts in R&D to ensure that each client receives a personalised and innovative experience.

The Galician Industrial Awards will be presented on Second Night of Industry awards ceremony to be held in the Galician city of Pontevedra on the 6th October 2017.

Genesal Energy, within the elite group of Galicia’s most innovative companies.

According to the highly respected Ardan report on businesses in the Northwest of Spain,

Genesal Energy is considered to be a “generator of wealth” and ranked as the 11th best company in

R&D out of 677 businesses studied, putting them in the top 2%.

It’s official, Genesal Energy is now considered done of the most innovative Companies in the Galician region of north west Spain and also within the select group of companies that actually generate wealth. That’s according to the latest Ardan report an annual ranking of over 20,000 Galician companies, which is now in to its 24th year of reporting on the health of Galician businesses, including turnover, competitivity and employability.

In the latest publication for 2017, Ardan has ranked Genesal Energy as the 11th most innovative company in R&D in the whole region, and closer to their head office on the outskirts of Coruna City they are 5th in the rankings. The R&D selection is formed by 677 of the best companies in innovation, placing Genesal Energy in the top 2%. With reference to the Ardan star rating system, Genesal Energy obtained 4 stars, a rating obtained by only 39 companies overall.

Productivity and Management

Aspects such as technological investmenr, process digitalisation strategy focus, as well as creating in-house R&D hubs are just some of the factors taken in to account by Ardan when compiling their report.

In terms of wealth generation for which Genesal Energy has been acclaimed, factors such as efficient management, improved production, operational income, and high-quality products and services are just some of the criteria to be fulfilled.

We have been awarded with the AENOR Certification OHSAS18001

Genesal Energy is delighted to share with you that we have been awarded with the AENOR Certification OHSAS18001 for Health & Safety at Work, as well as renewing currently held certificates in ISO 14001 Environmental Management, UNE 166002 R&D&I Management System and ISO9001 Quality Management System.

The official presentation took place in in our European headquarters in Northwest Spain

Foto AENOR

Such recognition validates our ongoing efforts in the company with regard to the health and safety of our employees as well as reducing the risk of injury in the workplace.

Genesal Energy has obtained the OHSAS 18001:2007 certificate as accreditation for our management with relation to H&S at work. This rating, officially accredited in Spain by AENOR, is in addition to the other certifications held by the business and recently renewed: ISO9001:2015 Quality Management System, ISO 14001:2015 Environmental Management and UNE 166002 R&D&I Management System.

The OHSAS certification was finally awarded after an exhaustive process which involved a strict external audit consisting of an evaluation all the methods and protocols in place for managing work safety. The award itself reinforces Genesal’s commitment to the workforce and our dedication to ensuring we have the best materials in matters of health and safety, our priority being to provide the best possible working conditions

AENOR is the leading authorised certifier in Spain, ad amongst the top 10 globally. Their knowledge in the field of quality, environmental management, innovation and work safety are to the highest and strictest standards, giving the awarded companies such as ourselves added value, and a guarantee of excellence.

The OHSAS 18001:2007 Certificate is the latest in a long line of achievements here at Genesal Energy, and will be incorporated alongside our other afore mentioned and now renewed certificates for the next 3 years.

Leaders in securing the UNE166002 R&D&I Certificate

Amongst the list of renewed certificates, we should highlight our Certificate for Environmental Management (ISO 14001:2015), official recognition that at Genesal Energy we meet the most rigorous standards in terms of environmental protection. A special mention should also go to our UNE166002:2014 certificate in R&D&I management, as we were the first Galician company in our sector to achieve this standard.

Director General Fernando Cueto and other members of our workforce from a variety of departments were delighted to be presented with the newly acquired OHSAS18001 alongside the 3 renewed certificates, from AENOR’s Galician Director, Martin Pita. The ceremony itself took place onsite in our European headquarters in Northwest Spain.

Genesal Energy is currently participating in the PYORGAZ project

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GENESAL ENERGY is currently participating in the PYORGAZ project, an innovative development focused on offering similar services to those that are traditionally carried out by conventional diésel generators. The project is being by the Genesal Technological Centre for Distributed Energy (CETED) and developed by a consortium of three companies – Generadores Europeos, Norvento and Allarluz. The established project criteria is to find electrical and thermal energy solutions for power supply problems faced by medium sized energy consumers in complex locations leading to national grid connection difficulties or lack of access to commercial fuels.

The objectives of the project are to design and develop a portable electric and thermal power generator, based on the gasification of biomass and especially focused on applications in the field of distributed energy.

PYROGAZ is being designed to power both autonomously and off-grid. The energy demands of medium sized consumers. Not only is it reliable but it meets the specific requirement of ease of operation and simple maintenance. Additionally, the system will be able to fully operate using local biomass in the geographical region where it is situated.

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This project is being financed by the Galician Agency for Innovation, with the support of the Council for the Economy, Employment and Industry, as well as the European Regional Development Fund (ERDF). It falls within framework 1 of the program ERDF GALICIA 2014-2020. It was one of the chosen projects by The Galician Agency for Innovation in the last edition of SME CONNECT (CONECTA PEME in Spanish).

The project will be finalised at the end of 2018 with a total investment of 900,000 Euros.

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Genesal Energy “Ejecutivos/Executives” award in internationalization

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Fernando Cueto, managing director of GENESAL ENERGY, receives the Ejecutivos INTERNATIONALIZATION award at the Círculo de Empresarios de Galicia.

GENESAL ENERGY has been awarded for its international strategy at the 6th edition of the “Ejecutivos ” Galicia Awards. Fernando Cueto, managing director, received the award in an event celebrated yesterday evening at the Circulo de Empresarios de Galicia, situated in Vigo, where personalities from the politic, business and social world of the Galician community gathered.

Ejecutivos magazine rewards with this awards the excellence in their work of companies, executives an institutions of Galicia, whom with their efforts and dedication contribute to the development of the region. Regarding GENESAL ENERGY, this award is a recognition to its international strategy, which has been implemented since its constitution. The key factor to this strategy has been the research and the profound knowledge of the markets where it is present, with the objective of choosing the best combination of products for the target customer in each country.

In this event, they also awarded: Francisco Puga (Executive of the year), Gadisa (Company of the year), José García Costas (Professional trajectory), Ayuntamiento de Vigo (Institutional management), IESIDE (Proyect of the year), Grupo Ingapan (Leadership), Pepe Solla (Professional prestige), CZ Veterinaria y Biofabri (R+D), Denominación de Origen Ribeiro (Quality) y Campo de Golf de Balneario de Mondariz (Excellence in sport).

Ejecutivos magazine, which last year turned 25 years old, is one of the main economic magazines in Spain. The magazine analyzes the economic news of each month for the Spanish executive professionals.

Source: https://www.ejecutivos.es/la-revista-ejecutivos-celebro-anoche-la-vi-edicion-los-premios-ejecutivos-galicia/