Article: Difference Between a Generator Set and a Generator

Electric Generator vs Genset: Key Differences

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Genesal Energy technician inspecting and adjusting the control panel of an industrial generator set.

What is the difference between an electric generator and a generator set? Both devices have the same objective: to provide electrical power. This is why the two concepts are often confused.

Technically, an electric generator is a component designed to convert mechanical energy (motion) into electrical energy. In contrast, a generator set is a complete system that integrates an electric generator and an internal combustion engine, allowing it to function autonomously.

Defining the Concepts

Understanding the fundamental concepts of electric generators and generator sets is essential for correctly using both terms.

Electric Generator

An electric generator is a device that transforms mechanical energy into electrical energy. This transformation occurs through a rotating system where a rotor generates a magnetic field that induces a current in the stator.

Electric generators are commonly used in power plants to generate electricity that can be stored and consumed later. They require an external power source, such as diesel engines (which would form a generator set) or steam turbines, to provide the necessary mechanical energy.

Power generation plant with cooling towers and electrical transmission lines.

Generator set

A generator set combines an internal combustion engine with an electric generator (also known as an alternator) in a single unit. This equipment is self-sufficient and designed to generate electricity in emergency situations or locations without access to the electrical grid.

When activated, the engine burns fuel to produce mechanical energy, which the alternator then converts into electrical power, ensuring an immediate and reliable energy supply.

Why Is There Confusion Between the Terms?

In everyday use, many people think of an electric generator as a compact unit, such as portable models used in homes or small businesses during power outages. These devices, typically with a capacity of up to 10 kVA, are accessible and practical, ideal for powering household appliances or basic tools.

However, this concept is incorrect. These small units are not just electric generators but small generator sets, as they integrate both an internal combustion engine and an electric generator in a single self-contained unit.

On the other hand, the term generator set is often associated with large industrial electric generators, like those manufactured by Genesal Energy. These units are designed for large-scale projects, with power outputs ranging from 10 kVA to several MVA, and are essential in industrial, healthcare, energy, and critical infrastructure sectors.

This misuse of terminology can lead to confusion when selecting the right equipment or understanding how it functions.

Genesal Energy facilities, with units in the assembly and testing process.

How to Choose the Right Equipment

The choice between an electric generator (or rather, a small generator set) and an industrial generator set depends on the intended use:

  • Small domestic or commercial applications: Low-power portable units (up to 10 kVA) are usually the best option. Although they are commonly called electric generators, they are technically compact generator sets.
  • Industrial or large-scale applications: In these cases, it is necessary to opt for industrial generator sets with higher power capacities, capable of ensuring a continuous and reliable power supply, like those in our catalogue.

Although “electric generator” and “generator set” are often used interchangeably in everyday language, it is important to understand their technical differences and applications.

In essence, every generator set contains an electric generator, but not all electric generators are complete generator sets.

Additive Manufacturing and the Path to Sustainability

Additive manufacturing
and the road
to sustainability

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Sustainability has become a priority in all industrial sectors. The need to balance economic growth with environmental preservation is driving the search for innovative technologies to reduce environmental impact at all stages of the industrial process – including product manufacturing.

In this context, additive manufacturing is emerging as an innovative and effective solution for its potential to reduce the amount of raw materials required and waste generated, to the extent that it is already considered one of the fundamental pillars of 4.0 Industry.

What exactly is additive manufacturing?

Traditionally, products are made by removing material from a solid block through various processes, such as cutting, drilling or enamelling. In contrast to this process of ‘subtractive manufacturing’ is ‘additive manufacturing’, where the production of goods is done through the aggregation of material coatings. This addition is done layer by layer until the shape previously defined in a digital model is achieved, so that only the exact amount of material needed to create the part is used.
Engineers working on 3D component design, applying additive manufacturing technology.

Fundamental principles
of additive manufacturing

The starting point for any additive manufacturing piece of work is the digital design of the part. Three-dimensional models are translated into two-dimensional layers that can be built up successively using a 3D printer. The materials used vary widely and include plastics, metals, ceramics, composites and even biomaterials.

The main current additive
manufacturing technologies are:

  •  Fused deposition modelling (FDM): uses heated and extruded thermoplastic filaments to build the part layer by layer. It is one of the most accessible and common technologies, especially in domestic use and prototyping.
  • Selective Laser Sintering (SLS): Uses high-power lasers to fuse powder particles of material, such as plastic or metal, to form solid structures. It is ideal for complex and durable parts.
  • Steriolithography (SLA): Solidifies photosensitive liquid resins layer by layer using an ultraviolet laser. Produces parts with great detail and high quality surface finishes.
  • Direct Metal Laser Sintering (DMLS): Designed for metallic materials, this technology fuses metal powders using lasers. It is widely used in the aerospace and medical industries for its ability to create high-precision, high-strength parts.
  • Binder Jetting: Uses a binding agent to bind layers of powdered material together, which are then solidified by secondary processes such as sintering. It is an efficient technology for mass production of complex parts.

Sustainable industry focused on efficiency and the environment.

The impact of additive
manufacturing on sustainability

Reducing material waste

One of the most obvious benefits of additive manufacturing is the drastic reduction in material waste compared to the traditional subtractive process. For instance; when manufacturing metal components by milling, up to 90% of the raw material is wasted; whereas, with additive manufacturing, this waste can be almost non-existent. This advantage is particularly relevant in the manufacture of high-cost components, such as titanium in the aerospace industry.

Design optimisation and energy efficiency

The ability to manufacture complex geometries without great costs allows the design of optimised components that would not be feasible using traditional techniques. For example, lightweight lattice structures created through additive manufacturing offer an optimal weight-to-strength ratio, reducing energy consumption during the use of the final product.
3D prototyping lab and machining process in industrial manufacturing.
Furthermore, the weight reduction often achieved through additive manufacturing – either through the new designs allowed or through the use of a new material for the manufacture of components – can translate into substantial fuel savings in key sectors such as freight transport. This, in turn, means reducing CO₂ emissions and thus the impact on climate change.

Local and decentralised production

Another advantage of additive manufacturing is on-demand production close to the point of use. This decentralisation drastically reduces the need for transportation and warehousing, two of the main contributors to greenhouse gas emissions in traditional supply chains. In addition, the ability to manufacture parts on-site in remote areas reduces dependence on a complex logistics system.

Use of recycled materials

The development of more sustainable materials is driving the adoption of additive manufacturing in contexts such as eco-design. Bioplastics such as PLA (polylactic acid), derived from biological raw materials such as corn, represent viable alternatives to petroleum-based plastics.

Similarly, the use of recycled materials is also on the rise, allowing 3D printed products to contribute to the advancement of the circular economy.

Genesal Energy’s commitment
to additive manufacturing

Although Genesal Energy had already tested additive manufacturing in the context of the NextFactory project, it was not until 2024 that it took the final step towards integrating this technology into its industrial processes. As part of a project co-funded by the Regional Goverment, the company has acquired a state-of-the-art 3D printer with the aim of reducing the carbon footprint of its generator sets.

One of the first initiatives has been the application of this technology in the design of the company’s standard line of generator sets. After appropriate calculations and various modelling and material application tests, it has been demonstrated that the use of 3D printed components not only reduces material waste, but also optimises the performance of the equipment. The results have been so promising that we plan to expand the use of these techniques to the rest of the range in the future.

On top of the environmental benefits, this technology also opens up new possibilities for product customisation and the manufacture of complex parts that improve the operational efficiency of gensets. This reinforces Genesal Energy’s commitment to innovation and sustainability in the customised energy sector.

Project co-financed by the Xunta de Galicia.

Technology and commitment, Genesal Energy’s answer to healthcare challenges.

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Genesal Energy knows perfectly well that continuity of power supply is essential, especially in places where every second counts, such as a hospital.

That is why we have developed a tailor-made solution for the UK’s NHS Northwest, installing two 550 kVA open gensets specifically designed to meet the needs of this premises.

From vital medical equipment to security systems and medicines cooling, every component relies on electricity to operate 24/7.

Generator sets not only ensure the continuity of critical operations protecting the most important thing: patients’ lives.

Our engineering team developed a customised system including an engine-alternator monoblocks on steel frames with a capacity of 350 litres of fuel each and liquid collection trays with a capacity of 110% of the tanks.

They are also equipped with a Deep Sea DSE8610 MKII control cabinet, programmed to operate in permanent parallel with the grid ensuring the best efficiency parameters. There is also a Victron battery system to optimise energy management, allowing recharging during off-peak hours and support during peak demand. Both units are equipped with 800 A motorised circuit breakers, advanced protection systems and designs that facilitate transport and installation.

Industrial emergency generator set installed in a technical room.

Present at the Healthcare Estates exhibition and conference – IHEEM

The innovation that characterises Genesal Energy took us this year to the Healthcare Estates exhibition and conference – IHEEM held in Manchester Central. We had the opportunity to present one of these two hospital generators together with our partner Ingram Installations Ltd.

This event allowed us to show not only the technology that makes these projects possible, but also our vision for the future in the field of energy generation.

Our engineering solution

Our engineering department developed two 550 kVA open gensets, with the engine-alternator monoblock assembly on a 2800 mm long steel base, with a 350-litre capacity tank and a liquid collection tray designed to hold all the fluids that can be poured (oil, coolant, diesel…) with a capacity of 110% of the fuel tank. The engine radiator protrudes outside the bed, so the tray was designed to be large enough to accommodate this section. The fluid collection tray is supported on two omegas which serve as legs, protecting the tray from any contact against the ground that could damage it and facilitating the transport of the unit. By means of ‘zeta’ angles, they are joined to the main bedplate forming a single unit, with the base frame supports resting on the omegas and supporting the weight of the unit.

Generator set and control system for emergency power supply.

Equipment features

  • Construction type: Monoblock engine-alternator on 2800mm base frame.
  • Bunded tank on base frame with a capacity of 350 litres.
  • Liquid collection tray with capacity to hold 110% of the tank.
  • Four Tudor TC1453 145 Ah batteries.
  • Double set of batteries with protection box.
  • Victron system and positive disconnector for Manual battery change.
  • Alternator anti-condensation resistor.
  • Deep Sea DSE7410 MKII control panel.
  • Fully enclosed power output cabinet with no access to voltage parts.
  • No exhaust silencers.
  • Motorised circuit breaker with trip coil and position contact.

We supply emergency power to a combined cycle power plant in Brazil providing 14 million people with electricity

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The port of Açu is one of the main industrial and energy generation projects in Brazil.

Located in the north of the State of Rio de Janeiro, it has quickly established itself as an oil and gas hub thanks to its colossal dimensions and its capacity to transport people and goods. A 1.7 GigaWatts combined cycle power plant is being built at this strategic location as part of a mega-project that includes a similar facility and an LNG regasification terminal based on an already operating floating storage regasification unit (FSRU).

The size of this project has much to do with its optimal geographical location as Açu is close to Brazil’s two main gas pipeline systems in the north-east and south-east of the country.

The plants will have a combined total capacity of 3 GigaWatts and will be able to meet the energy requirements of 14 million households in Espírito Santo, Minas Gerais and Rio de Janeiro. The entire project is valued at around 1 billion euros. Genesal Energy is providing two 1750 kVA generator sets.

It is a state-of-the-art combined cycle power plant with gas turbines that will inject 1,672 MW of energy into Brazil’s integrated electricity system, so having an emergency generator set adapted for a combined cycle power plant to its needs was essential to guarantee its operation.

Social responsibility

Located about 400 km from Sao Paulo, the combined cycle plant (three natural gas turbine generators and one steam turbine) will deliver 1672MW of power at 500 KV to a distribution power line. Its commissioning will supply power to millions of homes.

Equipment features

  • Control Panel integrated in the soundproofed container.
  • Fuel tank inside the container.
  • Double-walled piping with leak detection.
  • Motorised louvers.
  • Air inlet and outlet mufflers for noise-level reduction.
We toast to energy that thinks about the future.

Genesal Energy raises a toast to “energy that thinks about the future”

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Genesal Energy looks to the future with determination and enthusiasm, promoting projects that combine innovation, sustainability and knowledge. This year we have taken key steps towards a future that will be marked by the constant development of technology and energy transition. Namely, we have tested sustainable fuels in our generator sets, developed our own hydrogen electrolyser, and made our social commitment clear with the creation of the Genesal Energy Foundation.

We have increased our turnover by 15% in 2024.

Without a doubt, 2024 has been a year to celebrate: the challenges and goals achieved, the joint effort of those who are part of Genesal Energy, our 30th anniversary, each customised project done with care and attention. Every step brings us closer to a brighter, more efficient and responsible future.

Three decades after our founding, Genesal Energy keeps growing every year, and reaching in 2024 a turnover of 27 million euros as a business group. At a time of changes in the distributed energy sector, we look to the future with the security that comes from experience.

The data centre sector, a manageable challenge

Data Processing Centres – which are driving digital transformation at a global level – are a market in continuous growth which demands precision, reliability and adaptability. This year has been key to consolidating our position as a benchmark in energy solutions for this type of critical facility.
Data center with advanced technology.

We attended the Data Centre World in London, one of the most important trade fairs in the sector, where we presented our latest innovations in generator sets designed to ensure maximum reliability and sustainability. For two days, at the leading forum for data centre professionals, we shared our cutting-edge solutions adapted to the most demanding standards.

We also organised an event in Madrid, where data centre experts enjoyed training talks, networking and special activities in collaboration with leading engine manufacturers such as Baudouin.

These actions reinforce our vocation to always be close to our customers and professionals in the sector, offering them tailor-made solutions that guarantee the best energy performance.

Technological innovation and sustainability

2024 was also the year of major advances on our path towards a more sustainable future, with key projects such as the integration of Hydrotreated Vegetable Oil into our gensets.

HVO, a second-generation biofuel, is obtained from raw materials as simple as used cooking oil and its possibilities are immense.

It lasts up to ten times longer than diesel and its performance is maintained at extreme temperatures, also lowering the carbon footprint.
Sustainable HVO biofuel.
Moreover, the commitment to Hydrogen is becoming more and more tangible. Through the H2OG project, we are developing hydrogen production equipment – our own electrolyser -. In the medium term, this knowledge will lay the foundations for the optimal integration of this energy vector into our management and storage system. In addition, it will also provide us with the keys to ensure that our generator sets run on this fuel.

This project began with the design of a small-scale electrolyser, which allows us to validate its operation and guarantee the expected results. Before building the final, larger equipment, it is allowing us to solve not anticipated problems before its final integration into the production system. This, in turn, results in cost reductions.

Technological innovation continued with the implementation of projects such as the creation of an augmented reality application that enhances the customer experience by allowing them to visualise and explore generator sets ‘in situ’ in a virtual environment.

Commitment to the future: from The Chair to Genesal Foundation

Sustainability and technological progress have always guided our vision, and we reaffirm our values through the initiatives of the Energy Transition Chair, culminating in the creation of the Genesal Energy Foundation, which will mark a new stage in our social work.

From the Chair, we have developed meetings such as the Seminar on the Corporate Carbon Footprint for SMEs and the Sustainable Fuels Seminar, spaces designed to promote knowledge and provide tools that promote the energy transition. We also organised the third edition of the award for the Best Final Degree or Master’s Project in Energy Transition, supporting young talent and innovative ideas that will shape the future of the sector.
Results meeting with computer.
Another milestone was the seminar Women STEM and Energy Transition, an initiative that seeks to promote female participation in the technology and energy sectors, achieving sustainable and inclusive development.

The year ended with a major event: the creation of the Genesal Energy Foundation, an entity that was created with the aim of being a driving force for change. This project represents our desire to go beyond the business sphere and actively contribute to a more equitable and environmentally friendly society.

Solid growth and New Awards

Undeniably, the last twelve months have been marked by continuous growth, with a 15% increase in turnover and an expanding team. These results were added to external recognition, such as the Potencia 2024 Award in the category ‘Auxiliary Machinery’, which positions Genesal Energy as a top player in innovative high-power solutions. A recognition to the professionalism of the team of engineers who design the units and the rest of the team who make them a reality.

The opening of a new technical assistance site in the Basque Country marked an important step in the national expansion.

Meanwhile, on an international level, we have participated in more than a hundred projects on almost every continent.

We have managed to ensure the supply in sugar factories in Tanzania, guarantee the medical and vital care of one of the main hospitals in La Paz in Bolivia, or provide a data centre in Norway with generators capable of supplying the emergency network under very adverse weather conditions.
Genesal Energy generator set installed in an industrial plant, ensuring continuous power supply.
Genesal Energy’s gensets are also present in major European infrastructures, such as Greenlink (bringing clean energy to thousands of people between Ireland and Wales), the main airports or the largest engineering research centre in Spain.

2024 closes a chapter full of achievements but opens an even more exciting one. Here’s to the commitment, passion, humility and hard work of all the people who make it possible for Genesal Energy to continue writing its history. Because the best is yet to come, and together we are ready to face it.

Genesal Energy equipment to guarantee vital energy at the Montecelo hospital in Northern Spain

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Our engineering team has completed a significant project: the installation of three generator sets in the new Gran Montecelo Hospital, located in Northwest of Spain.

This project not only reflects our technical capability, but also our commitment to safety and reliability in environments where people’s lives are at stake.

Three high-power units were installed: two 1900 kVA units and one 1415 kVA unit. The main objective of this installation is to provide a backup power source to ensure the continuous operation of medical services, even in emergency situations.

Hospital facilities are critical environments where power loss cannot be allowed. In emergency situations, every second counts and the lives of many patients depend on the availability of power. It is therefore vital to maximise the reliability of electrical systems. Hospital gensets ensure that essential operation – medical care, life support equipment and lighting – is maintained without interruption.

Tailor-made solution

Our client required a solution adapted to the particularities of the installation and Genesal Energy’s engineering team developed implementation plans and customised solutions addressing crucial aspects such as air inlets & outlets soundproofing or the integration of the equipment in the corresponding rooms.

Three completely bespoke generator sets have been carefully designed to ensure that they can power the essential loads that depend on them. Also, tank capacity, which in this case is 1000 litres. This capacity has been defined in accordance with engine consumption and required operating time, ensuring an adequate supply of fuel during critical situations.

The custom-designed engine bed is also adapted to the dimensions of the resulting monoblock, radiator and power unit. In addition, the maximum suitable dimensions have been considered to facilitate transport and installation on site.

Among the features of the installed system are the following:

  • Special made-to-measure base frame: Designed to support the monoblock and associated components.
  • Double-walled tank: Made of steel-polyethylene, with a capacity of 1000 L.
  • Independent power panel: Vibration-isolated for the unit’s main switch, with a connection point for the connection of the power cables.
  • Air inlet and outlet silencers: Designed to reduce engine noise outside the room, with an attenuation level of -30 dB(A).

These silencers are designed to ensure that the generator both can breathe properly and meet the noise attenuation requirements, all while adapting to the available space in the building.

The installation of generator sets in hospitals such as Gran Montecelo is a clear example of how Genesal Energy is committed to providing safe solutions. Our engineering team not only designs and executes, but also ensures that people’s lives are at the forefront.

Features

  • Special made-to-measure base frame.
  • Parallel operation Control panels.
  • 1000 litres double-walled fuel tank: steel-polyethylene.
  • Motorised circuit breaker, independent of the monoblock and vibration isolated, with busbar for connection of power cables at the bottom.
  • 30 dB(A) air intake silencer.
  • 30 dB(A) air outlet silencer.

Genesal Energy’s key role in ensuring power stability in Taiwan

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In the current context, where the stability of the power grid is more critical than ever, the engineering behind generator sets plays an essential role in ensuring a continuous and reliable power supply.

Genesal Energy has taken on the challenge of designing energy efficient solutions as part of a project developed in Yunlin County, Taiwan.

This project not only highlights the technical capability of our engineering team, but also the importance of generator sets in the smooth operation of power substations.

Taiwan, with a population of 23 million people and a geographically complex terrain, relies heavily on the grid. Power on the island comes mostly from traditional sources such as coal and natural gas while renewable energies such as solar and wind continue to gain ground. This context requires power substations to be equipped with advanced technologies, capable of responding quickly to any eventuality. Genesal Energy has developed specific generators for this type of installation, designed not only to provide energy at critical times, but also to be environmentally friendly.

There are about 2,000 secondary substations on the island, many of them located next to residential neighbourhoods, some even right next to residential homes. To provide a stable power service locally Genesal Energy and our local partner, MACRO-e Technology, also considered environmental concerns.

A containerised soundproof generator was designed to take over in the event of a critical situation. The generator will also help the energy storage system to operate longer. Its aim is to stabilise power quality and reduce the possibility of grid collapse.

Advanced technology for Taiwan’s energy challenge

The customer needed a flexible solution tailored to local requirements. Genesal Energy offered a high degree of customisation, allowing MACRO-e Technology to optimise the installation of the generators according to the specific needs of each substation. This includes everything from the design of the containers to the implementation of soundproofing and gas after-treatment systems, ensuring that the highest quality standards are met.

The success of this project in Taiwan reflects Genesal Energy’s commitment to innovation and quality engineering. Our generator sets not only meet technical requirements but are also designed with the environment and safety in mind. Our team’s ability to adapt solutions to the specific challenges of each environment consolidates us as a benchmark in the energy sector, ensuring that each electrical substation is prepared for any contingency.

Our engineering solution

Our engineers designed 20ft containerised generators with Cummins engines and Stamford alternators, which operate with low noise and minimal emissions thanks to a 40 dBA silencer and a gas aftertreatment system.

The fuel transfer system, external access to the control panel and the corrosion protection with stainless steel grilles demonstrate the Genesal Energy team’s dedication to providing a comprehensive solution. In addition, all the necessary safety measures were taken, such as the integration of guards on moving and hot parts, as well as emergency mushrooms and other elements necessary to operate the unit safely.

Features

  • Construction type: Monoblock engine-alternator in 20′ Dry Van container.
  • Without integrated tank, unit prepared for a fuel transfer system.
  • Silencer model: GSI 650 (-30dB).
  • Deep Sea DSE7320 MKII control panel.
  • 2 x Varta M18 180Ah batteries.

Genesal Energy, part of Manchester Royal Infirmary’s refurbishment

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Genesal Energy is proud to announce its involvement in the refurbishment of the Manchester Royal Infirmary (MRI) Emergency Department.

This ambitious project not only aims to improve the hospital’s facilities, but also reaffirms the commitment to providing a first-class healthcare service in a constantly evolving landscape of medicine. The renovation of this facility is designed to increase capacity and improve efficiency, adapting to the changing needs of today’s healthcare.

With nearly 5,200 square metres, 27 Boxes, six new ORs and 10 resuscitation rooms, the hospital will be consolidated as a regional centre of reference for the management of emergencies, trauma and various specialised surgeries.

One of the biggest challenges is to ensure that the Emergency Department and the ORs remain operational during the construction works. Temporary access routes and segregated work areas will be implemented, allowing the hospital to continue to provide vital services with minimal impact to users.

A crucial element of this project is the design and installation of a 1770 kVA soundproof generator set for hospitals. This system not only provides a reliable power solution, but also meets the stringent acoustic requirements of the hospital environment, achieving an average attenuation level of 75-78 dB(A) at 1 metre.

This project was installed by one of our UK Partners Ingram installations Ltd. Ingram installations is one of the UK’s leading Standby Generator Specialist installers that has been working with the UK’s NHS for over 50yrs. Genesal Energy, together with Manchester University NHS Foundation Trust (MFT) and Ingram installations Ltd., is committed to leaving a lasting legacy for staff, patients and the community the hospital serves.

Our Engineering Solution

To guarantee a minimum noise level was paramount, so a 40 feet HC container with double rock wool acoustic insulation (100 mm) and an acoustic membrane on walls and ceiling was designed. It is also fire resistant for 60 minutes (RF-60 Panel).

For further noise reduction, large air inlet and outlet baffles have been installed, as well as an external reinforcement silencer on the air outlet. The – 30 dB stainless steel exhaust silencer has been incorporated to prevent corrosion.

To ensure total soundproofing while the unit is switched off, motorised air inlet and outlet louvres are fitted, which close automatically. The power connection of the generator is made by means of a Modular Busbar System, which has required the design of an external Link Box that allows a flexible and safe connection.

Installation of soundproof generator sets at Manchester Royal Infirmary.

This Link Box is powered directly from the genset power cabinet via internal wiring with six wires per phase of 240 mm², ensuring efficient power management. In addition, the genset is equipped with a 1,000 litre double-walled fuel tank feeding directly the engine via double-walled fuel pipes, with a vacuum leaks detection system. In the event of a fire, a mechanical safety shut-off valve is activated, shutting down the engine immediately.

To ensure efficient refuelling, the system includes a custom-designed redundant fuel transfer system with dual pumps and a ‘Flow Switch’ for automatic switching between pumps. This system can be connected to an external mother tank, ensuring a constant and reliable fuel supply.

Finally, the generator features a dual start system, which includes two electric starter motors and a double set of AGM batteries, ensuring operability in critical situations.

Features

  • 40′ HC container with double rock wool insulation in walls and ceiling. Air inlet and outlet baffles. Interior and external air outlet silencers attached. All to meet the specific attenuation level of 75-78 dB (A) at 1 metre.
  • 1,000 litres Double-walled (Steel-steel) fuel tank with leak detection (vacuum) at the rear of the container.
  • Double-walled, leak-detection (vacuum) fuel pipes.
  • Redundant fuel transfer system, with double pump (24Vdc & 230Vac). Both with manual shut-off valve and limit switch. In addition, a ‘Flow Switch’ for the automatic changeover from one to the other and a motorised valve (with spring return to closed position).
  • Easily accessible from the outside control panel
  • Power panel independent of the monoblock, and therefore isolated from vibrations, with adjustable LSI switch and busbar with top outlet.
  • External Power Link Box for power connection via customer-supplied Modular Busbar System.
  • Internal wiring from busbar to Modular Busbar System with 6 cables per phase (5 ‘phases’) of 240mm2 halogen-free (total 30 cables).
  • Normal and emergency lighting (at least 10 lumen) inside and outside the container.
  • Motorised air inlet and outlet grilles.
  • Double starting system with 2 electric starter motors and double set of AGM batteries.
  • Battery protection box.
  • Stainless steel exhaust silencer located in the upper external part of the container.
  • Automatic mechanical safety valve to shut off fuel supply in case of fire.
  • RF60 fire protection.
  • 3,000 W double engine preheating system with recirculation pump.

Genesal Energy strengthens power supply in critical military operations

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In the demanding military context, where reliability and availability of energy is crucial, Genesal Energy has deployed its precision engineering to secure the power supply in critical situations.

Recently, a generator set was installed in Germany with the clear objective of keeping critical military infrastructures operational.

Generator sets such as this one are essential to meet the energy demands of units in the field, operating in locations that are difficult to access and far from conventional infrastructures. In addition to providing continuous power to keep machines and equipment operational, these systems are designed with advanced protection and safety features ensuring safe and reliable operation 24/7.

The implementation of Genesal Energy’s generators not only ensures operability in extreme conditions, but also demonstrates our commitment to innovation and reliability in energy solutions for the military sector. This project underlines our team’s ability to design and deploy solutions tailored to the critical needs of our customers, ensuring operational success in every mission.

Our Engineering solution

Genesal Energy developed a monoblock engine-alternator generator in a 3400mm soundproof enclosure. This design includes an integrated 450-litre tank that provides a 12 ½ autonomy, ensuring a continuous supply of energy without interruption. In addition, a fuel transfer system from external tanks was implemented, ensuring prolonged operation.

The engineering behind the genset includes advanced vibration isolation through a rubber anti-vibration system, as well as integral protections for moving parts and hot components. Elements such as emergency stop mushrooms ensure the safe operation of the equipment at all times, complying with the most stringent safety and quality standards.

The unit was branded and painted according to customer specifications.

Features

  • Type of construction: Monoblock engine-alternator in soundproofed 3400mm cabin.
  • 450 L base frame inserted tank, with liquid collection tray
  • Silencer model: GSI 230 (-30dB)
  • Control panel: ComAp InteliGen4 200
  • 250 A Circuit Breaker
  • Tudor TC1453 145 Ah battery

Genesal Energy ensures business continuity for a shopping area in Denmark

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The installation of a generator in a shopping centre is crucial to ensure operational continuity in the event of a widespread power outage. As these can cause significant economic losses, backup power can mitigate these risks by protecting food and perishable goods, as well as ensuring the safety of customers and employees on the premises.

The project presented considerable complexity, as the starting point was the need to fit a 660 kVA genset in a small room. To meet the customer’s needs, the engineering department designed a special canopy, with a completely redesigned frame that made it possible to reduce the height of the final assembly. This redesign was possible thanks to a made-to-measure silencer and the redesign of the cab’s longitudinal axles.

In addition, to meet the requirement to maintain an average noise level of 80 dB(A) at 1 meter, an external silencer was designed to be attached to the room’s air outlet, ensuring that the appropriate acoustic levels are maintained, and the comfort of the end customer is safeguarded.

‘This project in Copenhagen is a perfect example of how Genesal Energy adapts to the specific needs of each client, even in the most challenging conditions,’ explains Genesal Energy’s engineering department. ‘Our mission is to provide energy solutions that are not only effective, but also contribute to the safety and well-being of the communities in which we operate.’

Genesal Energy continues to reaffirm its commitment to innovation and quality in the energy sector, ensuring that commercial facilities across Europe have the solutions they need to deal with any eventuality.

Features

  • Generator room air outlet silencer-30 dB(A).
  • Special canopy with a maximum height of 2,000 mm and made-to-measure silencer, side-mounted exhaust outlet.
  • Double set of batteries with automatic changeover (AUTO+MANUAL).
  • Motorised circuit breaker.
  • Liquid collection tray.
  • Relays for control of motorised on-site grilles.