We’re in Austria, the demanding Central European market

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100-110 kVA genset to be mounted on a trailer in Austria, for the genset fleet of an important telecommunications company.

Features

  • Engine compliant with mobile genset exhaust gas emission standards.
  • Prepared to operate in island mode as well as in parallel with mains.
  • 425L baseframe fuel tank integrated into the soundproof canopy, with leakage collection tray.
  • Air and exhaust gas outlets adapted to the client’s needs to fit with the genset room’s layout.
  • Mains breaker (ATS system) integrated into the genset’s control panel.

More projects in Mexico: emergency power for Topolobampo II

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Another accomplishment by our branch office in Mexico.

We’ve been able to supply a 220 kVA genset under CFE (Comisión Federal de Electricidad or Federal Electricity Commission) specifications. Said generator set will supply power to the Topolobampo II (Sinaloa) switching substation, guaranteeing power to one of the most important ports of entry of the mexican pacific coast.

Features

  • RAL 1021 yellow canopy according to CFE specification W4700-10.
  • 24v starting system.
  • 4 pole & 630A transfer system.
  • Heaters in the alternator’s windings.

We designed a mobile genset adapted to the needs of our client, to start up at low temperatures in Finland

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The close relationship we have with our distributors has lead us to supply a 130/142 kVA trailer-mounted genset, with weight limitations and prepared to be moved around in unfavourable meterological conditions.

Features

  • Mobile unit, mounted on a road-approved trailer, with M+S tires.
  • Compliance with emission standards for mobile gensets.
  • 250 litre fuel tank integrated into the base frame, specially designed to not excede the requested weight limits.
  • Cable drum to accommodate 15 metres of rubber cable of the H07RN-F 5G35 type located on the trailer’s tow bar.
  • Manual 4 pole breaker, with LS/I protection and minimum voltage coil.
  • 125 A external socket, with differential and thermal protection.
  • Power outlet busbar with access from the outside.
  • Average sound level of 74 dB(A) at 7 metres.

Supply of two generators to a fish farm in Norway

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We’ve supplied two 660 kVA gensets through our distributors in Norway, prepared to operate in parallel, which will guarantee the electricity supply of a fish farm.

Features

  • The engine has been painted with a special anti-corrosion treatment and the alternator contains anti-condensation heaters in its windings, to protect the gensets from the high levels of concentration of salt in their surroundings.
  • Both gensets are going to work in parallel, guaranteeing necessary power supply in the event of a mains failure.

 

Supply, delivery and installation of a 1,000 kVA generator set for a CPD in Barcelona

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Another client who trusts in Genesal Energy for their data center.

But not only in regards to supply – the whole logistics management was taken care of, including the cutting off of the street, the heavy-duty crane for the genset’s placement, verification of the power cable connection, connection of the alarm cabeling with the building’s centralized system, exhaust gas piping and load tests.

All carried out from midnight to 6 AM in order to not interfere with the centre’s day-to-day. And of course, we’ll carry out the required maintenance works with a 24 hour service and in a maximum intervention time on site of 3 hours from the call made to our Call Center.

Data Centres or Data Processing Centres (DPCs) are specially designed environments which house computer equipment, from computers to storage or network systems. They are facilities in which any electrical failure is a catastrophe as these types of instances can paralyze companies and risk the great amount of information they manage. For this reason, generator sets are vital in Data Centres as the service they provide must be continuous, without interruption.

At Genesal Energy, we’ve installed a 1.000 kVA emergency genset, model GEN1000TC, in a Data Centre in Barcelona. The client needed a new unit due to the building’s expansion, and we carried out a totally comprehensive turnkey project. At Genesal Energy, we studied the project and took care of the whole process. The unloading, installation, and commissioning took place in under six hours and in the early hours of the morning to not alter the area’s usual activity with the transport and installation works.

Special and made-to-measure

The generator set was especially designed with the ideal dimensions for its installation in the data centre. Furthermore, the client asked us to change the existing genset – the previous one was 12 years old and now obsolete – without bringing any part of the procedure to a halt and while avoiding any potential risk in the process, which also included the dismantling of the old genset and the set-up of the new one.

To achieve complete knowledge of the situation, Genesal Energy’s Technical Service Team travelled to the Data Centre to see the facilites on siteand plan the necessary works. Additionally, the team took care of all bureaucratic procedures (Municipal procedures, street cut-offs…), as well as all loading and unloading works, and the installation of a provisional rental genset for its use during the operation. The new generator set was installed and started-up in less than six hours.

Features

  • Genset prepared for parallel operation with another genset to be installed soon.
  • 1600A motorised genset breakers.
  • Level sensors in the genset’s fuel tank for the management of an external fuel transfer system.
  • Modbus RS-232/485 communication module.
  • Remote alarms in the form of dry contacts.
  • Engine cooling liquid recirculation and heating system to provide the correct temperature for start-up.
  • Spring type Silemblocks underneath the genset’s baseframe along with the engine-alternator assembly’s anti-vibration mounts to achieve a greater level of isolation.
  • – 40 db exhaust gas silencers to reduce noise.
  • Integrated control panel.

 

Two emergency gensets to guarantee reliability of an air traffic control tower in Cuba

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At Genesal Energy, we’ve supplied two 20kVA prime power gensets for a mobile air traffic control tower in Cuba.

They’re prepared to power the installation in the case of a public mains failure, protecting it at all times, as they have the capacity to power all of the tower’s systems as well as the vehicle’s electrohydraulic mechanisms.

The solution adds a special functionality: to change between one and the other automatically or to choose which of the both carries out the function of master and slave.

Both units were manufactured after studying the requirements of the client, who needed two compact gensets which would be easily integrated into the truck with the electrical panel and control panel separated and at a distance between one another.

Our group of engineers found a special solution and designed two two-phase gensets at a voltage of 220-110 V to adapt to the voltage of the Cuban grid. They’re very versatile units, with four different modes of operation which can be selected through the control panel. They’re located under the platform of a truck and have a remote control system located on the vehicle’s trailer.

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Why is it a special solution?

The main feature of these gensets is, above all, their redundant design, that is, the power supplied is done so by one of the gensets whenever there is a mains failure, meaning a second backup genset is left if the genset selected as the master were to fail or if the second genset itself were to be stopped due to maintenance.

Each genset has a remote control system through which the double switchover between both is managed as well as the switchover between each genset and the grid. Said system is installed inside the truck, communicating with both.

The solution adds a special functionality whose objective is to manage the redundancy of the gensets so that it’s possible to switch between one and the other automatically or choose which of the both carries out the function of master and slave manually through a selector in the control panel.

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Ultracompact

The gensets, on the other hand, are designed mechanically in an ultracompact format so that they occupy the least possible space, as they are installed under the platform of the truck’s semi-trailer where the control tower is located. Furthermore, the canopy that ensures the soundproofing of the gensets is completely removable in order to improve the accessibility of the genset for maintenance works due to the limited space available.

On the other hand, the engines used in these gensets are Deutz engines, cooled by oil, as they have to endure working temperatures of up to 30% higher than a standard engine cooled by antifreeze, thus maximizing the reliability of the system, especially considering the fact the gensets will be operating in especially harsh conditions. Reliability is a must in this type of units.

Supply of two generator sets for a solar power plant

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Another achievement by our distributors.

We’ve supplied two gensets of 220 and 462 kVA, 220-127Vac at 60Hz, prepared to operate under CFE norms according to the degree of seismicity in Mexico as well as the area’s semitropical characteristics.

With a capacity of 170 MW, the Santiago photovoltaic power plant is located in the state of San Luis Potosí (México). It’s a large complex, whose construction began in 2017 with the participation of 1.000 workers. The power plant was built with the idea of supplying enough electricity to power 138.000 homes.  

Its 672.000 solar panels turn the Santiago power plant into one of the largest renewable energy installations in terms of investment (250 million dollars) and also one of the most spectacular, not only in regards to its size (it occupies 750 hectares), but also to the results its expected to achieve: it was built with the objective of preventing the emission of 340.000 tons of CO2 into the atmosphere each year.

The Galician company Genesal Energy participated in this megaproject through the design and supply of two generator sets of 220 and 462 kVA, 220-127 Vac at 60 Hz, prepared to operate in the area’s special conditions, such as the semitropical climate.

Both units were manufactured in Genesal Energy’s headquarters, located in the town of Bergondo, in A Coruña (Spain), with the goal of guaranteeing the correct operation of the booster and switching substations during emergency situations, providing the power necessary for the auxiliary services, emergency lighting, etc.

Genesal Generator in a solar power plant

High precision

Both gensets are high precision units, whose design has been thought out to the very last detail to comply with the client’s requests. They have the following features:

The first unit (GEN220FC) is soundproof type and has a 500 L fuel tank integrated in its baseframe, while the second (GEN462F) has a 1.000 L fuel tank. Both special gensets comply with all technical requirements established by CFE (Comisión Federal de Electricidad or Federal Electricity Commission) norms, the prestigious certification that the CFE awards and which elevates the company to the category of trusted supplier.

The CFE-LAPEM certification is granted by the LAPEM (Laboratory for Equipment and Materials Testing), an organization dependent on the CFE, and Genesal Energy received said distinction last year upon passing the audit process carried out by LAPEM in the company’s headquarters, thus becoming part of the select group of companies which have been awarded this certification, a true symbol of excellence.

Features

  • GEN220FC 500L fuel tank integrated into the base frame, Soundproof type, and with technical features following CFE (Federal Electricity Commission of Mexico) standards, painting with finish according to CFE norms.
  • GEN462F Approved 1000L double-wall fuel tank for external installation, with technical features following CFE (Federal Electricity Commission of Mexico) standards, painting with finish according to CFE norms.

 

We supplied two “turnkey” generator sets to the biggest combined-cycle power plant in Jamaica

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One of our latest projects in America has taken us to Jamaica.

We’ve had the pleasure of participating in one of the largest engineering projects in the island, the Old Harbour Bay combined-cycle power plant, the biggest in the country, for which we’ve designed and provided two special gensets.

Located in the fishing port of Old Harbour Bay, at almost 100 kilometres from Kingston, the 190 MW power plant is designed to operate with two fuels, gas and diesel, and uses a seawater cooling system. In this type of power plant there are special loads that must be fed permanently for the correct operation of the installation, for example, systems from the water treatment plant or the pumps from the lubrication units. These elements must continue operating so that, in an emergency situation such as a power outage, the whole system can be safely shut down. This is precisely the job of one of the gensets supplied by Genesal Energy.

The other is a Black Start unit, whose purpose is to power a motor in charge of the rotation of the main turbine, an element used for the cold start of the turbine after a programmed shut down. Furthermore, this genset has the particularity of supplying medium voltage directly (6600V).

Our client requested that both gensets be managed, controlled and monitorized completely from the genset’s control panel. The control philosophy consists in the diesel generator set being connected to the main power panel which is connected to the power busbars of the installation’s special loads -in the case of the emergency unit- or of the gas turbines – in the case of the Black Start unit.

Adapted to the client’s needs

For the implementation of this control system, a PLC was integrated in order to manage all of the elements of the generating installation, as well as a protection relay and a synchronizer for parallel with mains operation.

Both units were designed according to the client’s needs: special sets with a turnkey service. This way, each genset is soundproof and installed in a completely adapted container which includes all of the elements requested by our client (air conditioning, fans, motorized louvers, fire detection systems…).

Where we’ve had the pleasure of participating in one of the largest engineering projects in the island, the Old Harbour Bay combined-cycle power plant.

Features

  • Power panel integrated in the same soundproof container. In the case of the Black Start set, they’re Medium Voltage Switchgear.
  • Recirculation and heating system for the engine’s cooling liquid in order to provide the correct temperature during engine start-up.
  • Air conditioning system in the genset’s control.
  • Motorized louvers.
  • Fans in the engine room to keep the temperature under control.
  • Superficial treatment for the container according to the ISO 12944 standard, with a C5I coating.
  • Anti-condensation heater in the alternator.
  • NFPA fuel tank
  • Management of the genset control system and associated systems from the client’s installation through a PLC and a touch-screen.
  • Protection relays and mains analyzer for the generator.
  • Fire detection system integrated in the client’s installation’s detection loop.
  • Fire extinction system through water sprinklers.

Emergency Generator Set to provide power to a Data Center

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We already know that the presence of generator sets in data centres and communications companies is critical.

Our distributors are aware of this, and they’ve trusted GENESAL ENERGY to supply an emergency genset that will guarantee power supply in the main building of one of the most important telecommunications companies in Europe.

Features

  • Oversized fuel tank to provide over 24 hours of autonomy.
  • Leakage tray integrated into the fuel tank.
  • Easy connection cabinet for the unit’s power cables.

 

Emergency gensets for the railway sector

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We’ve supplied an emergency generator set to guarantee power supply to a tunnel in case of a main failure.

Allowing for continuous operation of the lights, emergency telephones and fans, as well as other critical services, thanks to the projects in the railway sector carried out by our distributors.

Features

  • Three-phase 230V voltage without neutral
  • Water-cooled genset through heat exchangers, both from the primary circuit as well as intercooler type, to cool the unit through the exchange of water originating from an existing tank in the tunnel in which the unit is installed, creating the secondary circuit necessary for that purpose.